S-DRIVE TECHNICAL MANUAL PG DRIVES TECHNOLOGY
SK76745/10
3.2.1.1 S45A, S70A & S90A ........................................... 29
3.2.1.2 S120A & S140A ................................................. 29
3.2.1.3 S200A ............................................................... 29
3.2.2 Brake Connector ............................................... 29
3.2.3 Tiller Interface Connector .................................. 30
3.2.4 Charger/Programming Connector .................... 30
3.3 Crimping .................................................... 30
3.3.1 Brake, Tiller Interface & Charger/Programming
Connectors ....................................................... 30
3.3.2 Motor and Battery Connectors .......................... 30
3.4 Wire Gauge and Types .............................. 31
3.5 Battery Connection .................................... 31
3.6 Motor Connection ...................................... 31
3.7 Solenoid Brake Connection ....................... 32
4 Tiller Interface .......................................... 32
4.1 Throttle Potentiometer Configuration ......... 33
4.2 Speed Limiting Potentiometer Config ........ 33
4.3 ISO-Test Resistor Configuration ................... 34
4.4 On/Off Switch ............................................. 34
4.5 Status Indicator........................................... 34
4.5.1 Status Indicator Diagnostic setting .................... 35
4.6 24V ............................................................. 35
4.7 Slow/Fast Switch .......................................... 36
4.8 Reverse Switch ........................................... 36
4.9 Audible Alarm............................................. 36
4.9.1 Brake Light ......................................................... 37
4.10 0 Volts ......................................................... 37
4.11 Inhibit 2 .................................................... 38
4.11.1 Inhibit 2 Mode ................................................... 38
4.11.2 Inhibit 2 Speed .................................................. 39
4.11.3 Inhibit 2 Operation ............................................ 39
4.12 Inhibit 3 ....................................................... 39
4.12.1 Inhibit 3 Mode ................................................... 40
4.12.2 Inhibit 3 Speed .................................................. 40
4.12.3 Inhibit 3 Operation ............................................ 40
4.13 Auxiliary Output .......................................... 41
5 Drive Motors ............................................. 41
5.1 Gradient Performance ............................... 42
5.2 Freewheeling .............................................. 42
6 Charger/Programming Connections
(Off-board & On-board) .......................... 43
6.1 Inhibit 1 ....................................................... 43
6.1.1 Inhibit Mode...................................................... 44
6.1.2 Inhibit 1 Speed.................................................. 44
6.1.3 Inhibit 1 Operation ............................................ 44
7 Batteries .................................................. 45
8 Mounting ................................................. 45
8.1 Mounting of the S-Drive .............................. 45
8.1.1 S45A, S70A & S90A ........................................... 45
8.1.2 S120A + S140A ................................................. 45
8.1.3 S200A ............................................................... 46
8.1.3 Orientation ........................................................ 46
8.1.4 Position.............................................................. 46
8.1.5 Cables .............................................................. 46
8.2 Mounting the S-Drive + S-cover system ..... 47
8.2.1 S45, S70A & S90A + S-cover............................. 47
8.2.2 S120A & S140A + S-cover ................................ 48
8.2.3 S200A + S-cover ............................................... 48
8.2.3 Orientation ........................................................ 48
8.2.4 Position.............................................................. 49
8.2.5 Cables .............................................................. 49
9 Production Tests ...................................... 49
9.1 Mounting .................................................... 49
9.2 Cables and Connectors ............................ 49
9.3 Preset Settings ............................................. 49
9.4 Operational Test ......................................... 49
9.5 Test Drive .................................................... 50
9.6 Soft-Stop Test .............................................. 50
10 Electromagnetic Compatibility (E.M.C.) . 50
10.1 Emissions .................................................... 50
10.1.1 Motor Suppression ............................................ 50
10.1.2 Cables .............................................................. 50
10.2 Immunity .................................................... 51
10.3 Electro-Static Discharge (E.S.D.) ................. 51
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