- Remove the first spring featuring 15 turns.
- Remove the spring support plate.
- Remove the second spring featuring 21 turns.
- Drain the oil.
- Separate the stem from the leg by removing the
screws with copper washer shown in the figure. To
prevent the rotation of the pumping insert a 12 mm
hexagonal wrench for internal parts in the stem.
- Remove the dust guard ring using a screwdriver
as shown in the figure.
- Remove the oil guard safety lock using a screw-
driver.
- Using the appropriate special tool, remove the oil
seal.
- Insert the tie rod complete with cable into the oil
guard.
- Insert in sequence the two half-rings per Ø 35-
mm stems.
- Keeping the tie rod in vertical position, insert the
bell for the Ø 35 mm stems.
- Insert the nut in the thread and take out the oil
guard
Specific tooling
020487Y Fork oil seal extractor
- Check the length of the springs.
SPRING LENGTH CHECK
Specification
Desc./Quantity
Standard length 15-turn spring: 116.3 + 2-1 mm
Standard length 21-turn spring: 175.7 + 2-1 mm
Allowable limit after use: 15-turn spring: 114.3 mm
Carnaby 125 - 200 Suspensions
SUSP - 203
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