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Pilz PNOZ XV3.1 User Manual

Pilz PNOZ XV3.1
37 pages
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PNOZ XV3.1
Operating Manual-20515-EN-08
} Safety relays

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Pilz PNOZ XV3.1 Specifications

General IconGeneral
BrandPilz
ModelPNOZ XV3.1
CategoryRelays
LanguageEnglish

Summary

Introduction

Validity of documentation

This documentation is valid for the product PNOZ XV3.1 until new documentation is published.

Using the documentation

This document is intended for instruction. Only install and commission the product if you have read and understood this document.

Definition of symbols

Identifies important information, including DANGER, WARNING, CAUTION, and NOTICE warnings.

Safety

Intended use

The safety relay PNOZ XV3.1 provides a safety-related interruption of a safety circuit, used in applications with E-STOP and safety gates.

Safety regulations

Covers safety assessment requirements, including Machinery Directive and EN ISO 13849 standards.

Safety assessment

A safety assessment in accordance with the Machinery Directive is required before device installation and use.

Use of qualified personnel

Products must be handled only by competent persons with specialist knowledge and training.

Warranty and liability

Claims invalid if product misused, damaged, or modified. Personnel must be qualified.

Disposal

Comply with local regulations for electronic device disposal, especially in safety-related applications.

For your safety

Unit meets safe operation conditions; note overvoltage category III and insulation voltage requirements.

Unit features

Safety features

Redundant circuit, self-monitoring, and automatic testing of safety function relays ensure safety.

Unit Features and Connections

Describes relay outputs, connection options for E-STOP, safety gates, start buttons, and LED indicators.

Block diagram/terminal configuration

Types: AC/DC

Terminal configuration diagrams for AC/DC types, showing power and input connections.

Types: DC

Terminal configuration diagrams for DC types, showing power and input connections.

Function Description

Input circuit behavior

Describes LED status and safety contact states for closed/opened input circuits.

Operating modes

Details single-channel/dual-channel operation, automatic/monitored start, and contact expansion.

Reset and delay functions

Explains reset function and delay time setting for safety contacts.

Timing diagram

Legend

Explains symbols and abbreviations for timing diagrams of POWER, Start, Reset, Input, and Output signals.

Installation

Mounting guidelines

Details unit installation in control cabinets and securing to DIN rails.

Wiring

Wiring notes and connections

Notes on wiring, terminal status, output types, fuse protection, and EMC measures.

Detection of shorts across contacts

Test procedure for detecting shorts across contacts, including fuse triggering and reset.

Preparing for operation

Supply voltage connections

Illustrates connection diagrams for supply voltages (UB 24-240 VAC/DC and UB 24 VDC).

Input circuit wiring examples

Shows wiring for E-STOP and safety gate inputs in single-channel and dual-channel configurations.

Start circuit configurations

Diagrams for E-STOP and safety gate start circuits, including automatic and monitored start options.

Reset delay and feedback loop

Explains reset delay options (link/N/C) and feedback loop configurations with external contactors.

Operation

Safety contact testing

Details required checks for safety contacts on relay outputs to ensure correct opening/closing.

Status indicators

Explains the meaning of POWER, START, CH.1, CH.2, CH.1 [t], and CH.2 [t] LEDs.

Faults - Interference

Troubleshooting common faults

Covers earth faults, contact malfunctions, LED errors, and delay-on de-energisation contact behavior.

Dimensions in mm

Physical dimensions

Diagram showing the external dimensions of the unit in millimeters.

Technical details

General and Electrical Data

Details certifications, voltage, tolerance, output power, and input/output current specifications.

Relay Output Specifications

Lists contact types, number of contacts, and max. short circuit current for order numbers.

Utilization Category of Safety Contacts

Specifies utilization categories (AC1, DC1) for instantaneous and delayed safety contacts.

Utilization Category of Auxiliary Contacts

Specifies utilization categories (AC1, DC1) for auxiliary contacts.

Safety Contacts Utilization Category (EN 60947-5-1)

Details utilization categories (AC15, DC13) for safety contacts per EN 60947-5-1.

Auxiliary Contacts Utilization Category

Details utilization categories (AC15, DC13) for auxiliary contacts.

UL Utilization and Fuse Protection

Covers UL utilization, fuse protection for safety/delayed contacts, and circuit breaker specs.

Fuse Protection for Auxiliary Contacts

Specifies fuse protection requirements for auxiliary contacts.

Contact Material and Thermal Current

Details contact material and conventional thermal current ratings for various load conditions.

Switch-on and Delay Times

Lists typical/maximum switch-on delays and delay-on de-energisation times.

Delay Time tv and Accuracy

Specifies delay time options, time accuracy, repetition accuracy, and waiting periods.

Environmental and EMC Data

Details climatic suitability, temperature ranges, humidity, and EMC compliance standards.

Vibration, Creepage, and Protection Types

Covers vibration, airgap creepage, overvoltage category, pollution degree, and protection types.

Mechanical Data - Material and Connections

Describes material, connection types, mounting, and conductor cross-section specifications.

Mechanical Data - Dimensions and Weight

Provides detailed dimensions (height, width, depth) and weight for the unit.

Electrical Data (774538, 774610)

Details electrical specs: duty cycle, voltage, current, cable resistance for specific models.

Relay Output Utilization Category

Specifies utilization categories (AC1, DC1) for safety and auxiliary contacts for specific order numbers.

Safety Contacts Delayed & Auxiliary Contacts Utilization

Details utilization categories (AC15, DC13) for delayed safety and auxiliary contacts.

UL Utilization, Fuse Protection, Contact Material

Covers UL utilization, fuse protection for contacts, and contact material specifications.

Conventional Thermal Current and Switch-on Delays

Lists thermal current ratings per contact and switch-on delay times for different operating modes.

Delay-on De-energisation and Recovery Times

Details delay-on de-energisation times, power failure times, and recovery times.

Environmental and Mechanical Data

Covers climatic suitability, temperature ranges, EMC, vibration, protection types, mounting, and mechanical life.

Mechanical Data - Dimensions and Weight

Provides detailed dimensions (height, width, depth) and weight for the unit.

Electrical Data (774612, 774618)

Details electrical specs: duty cycle, voltage, current, cable resistance for specific models.

Relay Output Utilization Category

Specifies utilization categories (AC1, DC1) for safety and auxiliary contacts for specific order numbers.

Safety Contacts Delayed & Auxiliary Contacts Utilization

Details utilization categories (AC15, DC13) for delayed safety and auxiliary contacts.

UL Utilization, Fuse Protection, Contact Material

Covers UL utilization, fuse protection for contacts, and contact material specifications.

Conventional Thermal Current and Switch-on Delays

Lists thermal current ratings per contact and switch-on delay times for different operating modes.

Delay-on De-energisation and Recovery Times

Details delay-on de-energisation times, power failure times, and recovery times.

Environmental and Mechanical Data

Covers climatic suitability, temperature ranges, EMC, vibration, protection types, mounting, and mechanical life.

Mechanical Data - Dimensions and Weight

Provides detailed dimensions (height, width, depth) and weight for the unit.

Safety characteristic data

Safety Data and Compliance

Presents safety characteristic data (PL, SIL CL) and notes on achieving required safety levels for plants/machines.

Supplementary data

Service life graph

Illustrates service life graphs indicating expected failure cycles due to wear based on switching current and utilization category.

Order reference

Product Types and Order Numbers

Lists product types, features, connection types, and corresponding order numbers for PNOZ XV3.1 variants.

EC declaration of conformity

Declaration of Conformity

Confirms compliance with EU Machinery Directive 2006/42/EC, with link to complete declaration.

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