7.21
PVT System
7
9923396 - 2007-2012 EDGE/Widetrak LX Service Manual
©2011 Polaris Sales Inc.
Clutch Assembly
1. Assemble the rollers, bushings and roller pins if they
were removed.
2. Install the head of the weight pin so that it is on the
leading side of rotation. This will orientate the nut on
the trailing side of rotation.
3. Torque weight pin to 30 in-lb. (3Nm).
4. Place the moveable sheave onto the stationary
sheave.
5. Place the same number of spacers on top of the
stepped clutch spacer onto the shaft of the stationary
sheave.
6. Thread the spider onto the stationary sheave shaft.
7. Index the spider. See “Spider Indexing” on page 7.22.
8. Apply Loctite 243 to the spider threads. Using the
spider tool (PN 2870341) torque to specification.
9. Apply Loctite 243 to the spider jam nut threads. Install
the jam nut onto the shaft and torque it to specification.
10. Place the drive spring on the shaft.
11. Place the cover onto the clutch and torque the cover
fasteners to specification.
NOTE: Do not allow side loading or mis-alignment of
the cover or the bushing may become damaged.
Spider Torque
280-300 Ft.Lbs. (380-406 Nm)
Apply Loctite 243 to Threads
JAM NUT
SPACERS
CLUTCH SPACER
SPIDER (NOT SHOWN)
LOCATED BETWEEN
JAM NUT AND SPACERS
Jam Nut Torque
290-330 Ft.Lbs. (394-447 Nm)
Apply Loctite 243 to Threads
Cover Fastener Torque
100 In.Lbs. (11 Nm)
Use cross pattern.