Polaris RANGER 570 2020

2.2
9850043 R01 - 2017-2021 RANGER 500 / 570 Service Manual
© Copyright Polaris Inc.
PVT AIR INTAKE INSPECTION ........ . . . . . .. ............ . . . . . ............. . . . . . ............. .. .. .........2.23
TRANSMISSION AND GEARCASE ......... .. . . ............ . . . . . . ............ .. .. ............. . . . . . ........2.24
SHIFT CABLE INSPECTION. . . . ............. . . . . . ............. .. .. ............ . . . . . . ............ . . . . . . ....2.24
SHIFT CABLE ADJUSTMENT . . . . .. ............. . . . . . .. ........... ... ........... ... ............. . . . . . .....2.24
TRANSMISSION LUBRICATION ....... . . . . . .............. . . . . . ............. . . . . . ............. .. ...........2.24
FRONT GEARCASE LUBRICATION ............. . . . . . .. ........... ... ........... ... ............. . . . . . .....2.25
FINAL DRIVE / WHEEL / TIRE. . . . . ............. .. ............ .. . . ............. . . . . . .............. . . . . . ......2.27
WHEEL AND HUB TORQUE TABLE . . . . ............. .. . ............. . . . . . ............. .. .............. . . . .2.27
CV SHAFT BOOT INSPECTION .......... . . . . . ............. ... ........... .. . . ............. . . . . . ...........2.27
WHEEL REMOVAL .......... ... ........... .. . . ............ . . . . . . ............ .. .. ............. . . . . . ........2.27
WHEEL INSTALLATION ........ .............. .. .............. . . . . . ............. . . . . . .. ........... .. . ......2.28
TIRE INSPECTION . .. ............. . . . . . ............. ... ........... ... ........... ... ............. . . . . . .....2.28
TIRE PRESSURE ........... . . . . . .............. . . . . . ............. . . . . . ............. .. . . ............. . . . . . .2.28
STEERING... . . . .. ............ . . . . . . ............ . . . . . ............. .. .. ............. . . . . . ............. . . . . . ....2.29
STEERING INSPECTION NOTE . ............. .. .. ............ . . . . . ............. . . . . . .. ........... .. . . .....2.29
TIE ROD END / STEERING INSPECTION......... . . . . . . ............. . . . . . ............. .. .. ............ . . . .2.29
WHEEL TOE ALIGNMENT INSPECTION .. . . . . ............. . . . . . .............. . . . . . ............. . . . . . .....2.30
TOE ADJUSTMENT .. . .. ........... .. . . ............. . . . . . ............ .. .. ............. . . . . . ............. . .2.30
CAMBER AND CASTER . . ............. .. .............. . . . . . ............. . . . . . ............. .. . . ............2.31
SUSPENSION ....... . . . . . .. ........... ... ........... ... ............. . . . . . ............. .. . ........... .. . . .....2.32
SUSPENSION INSPECTION .......... .............. ... ........... .. . . ............ . . . . . . ............ .. .. ..2.32
SPRING PRE-LOAD ADJUSTMENT .. . . ............. ... ........... ... ........... ... ............. . . . . . .....2.32
STABILIZER BAR PIVOT LUBRICATION.......... ... ............. . . . . . ............. ... ........... ... ......2.32
SUSPENSION PIVOT POINT LUBRICATION ....... . . . . . ............. .. .. ............. . . . . . ............. . .2.33
SHOCK ANALYSIS .......... ... ........... ... ............. . . . . . ............. .............. .. . . ............2.34
BRAKE SYSTEM ........... .............. .. .. ............. . . . . . ............. . . . . . .............. . . . . . .........2.35
BRAKE FLUID INSPECTION ... .. .. ............. . . . . . ............. . . . . . .............. . . . . . ............. . . .2.35
BRAKE HOSE AND FITTING INSPECTION . . . . ............ . . . . . . ............ .. .. ............. . . . . . ........2.35
BRAKE PAD INSPECTION . . . . . . ............. . . . . . .............. . . . . . ........... .. . . .. ........... . . . . . ....2.35
BRAKE DISC INSPECTION........ . . . . . ............. . . . . . .............. . . . . . ............. . . . . . ............2.36
ELECTRICAL AND IGNITION SYSTEM .......... . . . . . .. ........... ... ........... ... ............. . . . . . .....2.37
BATTERY MAINTENANCE ........ . . . . . ............. ... ........... .. . . ............ . . . . . . ............ .. .. ..2.37
BATTERY FLUID LEVEL (CONVENTIONAL BATTERY) . .............. .............. .. . ........... .. . . .....2.37
BATTERY REMOVAL ........... .............. .............. .. . ............. . . . . . ............. .. ...........2.37
BATTERY INSTALLATION ............ . . . . . ............. .. .. ............ . . . . . ............. . . . . . ............2.38
BATTERY STORAGE....... . . . . . ............. .. .. ............. . . . . . ............. . . . . . . ............. . . . . . ..2.38
BATTERY CHARGING. . . . ............. . . . . . .............. . . . . . ............. . . . . . ............. .. .. .........2.38
500 SOHC. . . . . . ............. ... ........... ... ............. . . . . . ............. .............. .. . .............2.38
SPARK PLUG SERVICE - 500 ....... . . . . . ............. .. . ............. . . . . . ............. .. .. .........2.38
570 DOHC........ . . . . . .. ........... .. . . ............. . . . . . .............. . . . . . ............. . . . . . ............2.39
SPARK PLUG SERVICE - 570 ....... . . . . . ............. .. . ............. . . . . . ............. .. .. .........2.39
MAIN FRAME/ENGINE GROUND......... . . . . . ............ . . . . . . ............ .. .. ............. . . . . . ........2.40
MAINTENANCE