Polaris RANGER 570 2020

1
9850043 R01 - 2017-2021 RANGER 500 / 570 Service Manual
© Copyright Polaris Inc.
1.1
GENERAL INFORMATION
CHAPTER 1
GENERAL INFORMATION
VEHICLE INFORMATION...................... .............. ... ........... .. . ............. . . . . . ......... 1.4
MODEL NUMBER DESIGNATION (2015 +) ..... . . . . . .. ........... ... ........... ... ............. . . . . . .. 1.4
VEHICLE IDENTIFICATION NUMBER (VIN) DESIGNATION (2015+) ........... . . . . . .. ........... ... ... 1.4
VIN / ENGINE NUMBER LOCATION .. .............. .. . . ............. . . . . . .............. . . . . . .......... 1.4
REFERENCE INFORMATION . . . . ............. . . . . . ............ .. .. ............. . . . . . ............. . . . . . . 1.5
REPLACEMENT KEYS . . ............. .............. .. . ........... .. . . ............. . . . . . .............. . 1.5
PUBLICATION PART NUMBERS .. . .. ........... .. . . ............. . . . . . ............ .. . . ............. . . . 1.6
SPECIAL TOOLS ........... .. . . ............. . . . . . ............ .. .. ............. . . . . . ............. . . . . . . 1.8
MASTER SPECIAL TOOLS TABLE . .. ........... . . . . . . ............. . . . . . ............. .. .. ............. 1.9
MASTER TORQUE TABLE ... . . . .. ............. . . . . . .. ........... .. . ........... .. . . ............. . . . . .1.17
CLUTCHING CHART . . . . ............. .............. .. . ........... .. . . ............. . . . . . ..............1.19
GENERAL SPECIFICATIONS .. . . . .. ............. . . . . . .. ........... .. . ............. . . . . . ............. ..1.20
2017-2018 RANGER 500 .. . . . . . ............. .. .. ............. . . . . . ............. . . . . . . ............. . . .1.20
2017-2018 RANGER 570 4X4..... . . . . . ............. ... ........... ... ........... ... ............. . . . . . .1.22
2017-2018 RANGER 570 4X4 (INTL.) ........ .............. ... ........... .. . ............. . . . . . ........1.24
2017-2018 RANGER 570 4X4 TRACTOR (INTL.)........... .. . . ............ . . . . . ............. .. .. .....1.26
2017-2018 RANGER 570 CREW ... . . . . . .............. . . . . . ............. . . . . . ............. .. . . ........1.28
2019 RANGER 500 .. ... ........... .. . . ............ . . . . . ............. .. .. ............. . . . . . ...........1.30
2019 RANGER 570 4X4 .. . . . .. ........... . . . . . .............. . . . . . ............. . . . . . .. ........... .. . . .1.32
2019 RANGER 570 4X4 (INTL.) .... ... ........... ... ............. . . . . . ............. ... ........... .. . ..1.34
2019 RANGER 570 4X4 TRACTOR (INTL.) ............ . . . . . ............. . . . . . .............. . . . . . .....1.36
2019 RANGER 570 CREW.. . .. ........... ... ............. . . . . . ............. .............. .. . . ........1.38
2020 RANGER 500 .. ... ........... .. . . ............ . . . . . ............. .. .. ............. . . . . . ...........1.40
2020 RANGER 570 4X4 .. . . . .. ........... . . . . . .............. . . . . . ............. . . . . . .. ........... .. . . .1.42
2020 RANGER 570 CREW.. . .. ........... ... ............. . . . . . ............. .............. .. . . ........1.44
2021 RANGER 500 .. ... ........... .. . . ............ . . . . . ............. .. .. ............. . . . . . ...........1.46
2021 RANGER 570 4X4 .. . . . .. ........... . . . . . .............. . . . . . ............. . . . . . .. ........... .. . . .1.48
2021 RANGER 570 CREW.. . .. ........... ... ............. . . . . . ............. .............. .. . . ........1.50
MISC. SPECIFICATIONS AND CHARTS . . . . . . ............. ... ........... .. . . ............. . . . . . .......1.52
CONVERSION TABLE ...... ... ........... .. . . ............. . . . . . .............. . . . . . ............. . . . . . .1.52
SAE TAP / DRILL SIZES ....... .............. .............. ... ........... .. . . ............. . . . . . .......1.53
METRIC TAP / DRILL SIZES .. . ........... .. . . ............. . . . . . .............. . . . . . ............. . . . . . .1.54
DECIMAL EQUIVALENTS ......... ... ........... ... ............. . . . . . ............. ... ........... .. . . .1.55
GENERAL DIAGNOSTICS.. .. ............. . . . . . ............. ... ........... .. . ............. . . . . . ........1.57
GENERAL DIAGNOSTICS INFORMATION OVERVIEW. ............. .............. .. . . ............ . . .1.57
GUIDED SYMPTOM DIAGNOSTIC ...... . . . . . ............ . . . . . . ............ .. .. ............. . . . . . ....1.57
GUIDED SYMPTOM REFERENCES . . . ............. ... ........... .. . . ............ . . . . . ............. ..1.58
ENGINE AND DRIVABILITY DIAGNOSTIC PROCEDURES ... . . . . . .. ........... . . . . . . ............. . . .1.59
ENGINE CRANKS BUT DOES NOT START .......... . . . . . ............. .. .............. . . . . . .....1.62
NO CRANK NO START OR SLOW CRANK . ............. .............. .............. ... .........1.64
OVER HEATING............. . . . . . ............. . . . . . .............. . . . . . ............. . . . . . ........1.65