IX
9926595 R01 - 2015-2016 RANGER EV Service Manual
© Copyright Polaris Industries Inc.
IX.1
A
Accessory Installation Precautions ................................1.33
Accessory Power Circuit .............................................. 8.5
Accessory Power Circuit Diagnostics .............................. 8.5
All Wheel Drive Theory of Operation ..............................5.15
Assembly View .......................................................... 3.5
AWD Diagnosis.........................................................5.16
B
Ball Joint, Replacement ..............................................4.16
Battery
Accessory Installation Precautions .............................1.33
Charging ..............................................................1.21
Cleaning...............................................................1.21
Contactor Fastener Torque .......................................1.21
Discharge and Test Procedure ..................................1.25
Index to Battery Information ......................................1.17
Maintenance Precautions.........................................1.20
Obtaining Maximum Life and Performance...................1.20
Removal / Installation ..............................................1.21
Specific Gravity......................................................1.27
Storage ................................................................1.33
Terminal Fastener Torque.........................................1.20
Testing, Overview of................................................1.23
Warranty ..............................................................1.27
Water Level...........................................................1.22
Battery Charger ........................................................1.33
Battery Charger Troubleshooting ..................................1.34
Battery Charger Unit ..................................................1.33
Battery Charging .......................................................1.21
Battery Charger Troubleshooting ...............................1.34
Battery Conditioning ..................................................1.20
Battery Freeze Protection............................................1.20
Battery Maintenance ..................................................2.19
Bearing Removal ...................................................... 3.11
Bearing Removal, Drive Motor ..................................... 3.11
Bench Testing...........................................................3.13
Brake Burnishing.......................................................7.18
Brake Caliper
Assembly (Front)....................................................7.22
Installation (Front) ..................................................7.22
Brake Caliper Assembly, Front .....................................7.19
Brake Caliper Inspection, Front ....................................7.21
Brake Caliper Removal, Front ......................................7.19
Brake Hose and Fitting Inspection.................................2.16
Brake Light Switch..................................................... 8.11
Brake Pad
Removal (Front) .....................................................7.16
Thickness (Front) ...................................................7.17
Brake Pad and Disc Inspection.....................................2.16
Brake Pad Assembly, Front .........................................7.17
Brake Pedal
Installation ............................................................. 7.8
Brake Pedal, Removal................................................. 7.8
Brake System Inspection ............................................2.16
Brake System, Bleeding............................................... 7.6
Brake System, Exploded View....................................... 7.5
Brake System, Operation ............................................. 7.4
Brake, Parking, Adjustment .........................................2.17
C
Cab Frame, Exploded View ......................................... 4.11
Cargo Box, Installation ...............................................4.13
Cargo Box, Removal ..................................................4.12
Centralized Hilliard
Theory of Operation ................................................5.15
Centralized Hilliard, Exploded View ...............................5.16
Charger, Battery........................................................1.33
Charging .................................................................1.21
Charging, Battery ......................................................1.21
Cleaning..................................................................1.21
Codes, Fault.............................................................8.17
Contactor Fastener Torque ..........................................1.21
Controller, Fault Codes ...............................................8.17
Conversion Table ......................................................1.36
Corner Panel ............................................................4.12
CV Shaft Boot Inspection ............................................. 2.8
D
Dash
Removal...............................................................4.13
Dash Mounting .......................................................... 4.6
Dash Switches and Instruments .................................... 4.5
Decal Replacement ...................................................4.25
Decimal Equivalent Chart............................................1.38
Diagnostics - Vehicle Operation....................................1.17
Digital Wrench Fault Codes .........................................8.38
Discharge and Test Procedure .....................................1.25
Drive Motor
Assembly View ....................................................... 3.5
Bearing Removal ................................................... 3.11
Bench Testing........................................................3.13
Rotor Removal.......................................................3.10
Drive Motor Installation ................................................ 3.7
Drive Motor Removal .................................................. 3.6
Drive Shaft / CV Joint, Handling Tips .............................5.33
E
Engine Serial Number Location ..................................... 1.5
F
Fan Control Circuit Operation........................................ 8.3
Fault Codes .............................................................8.17
Fault Codes, Digital Wrench ........................................8.38
Floor........................................................................ 4.9
Floor, Removal .........................................................4.13
Foot Pad .................................................................4.12
Front Bumper ...........................................................4.12
Front Caliper, Piston Bore I.D. ......................................7.21
Front Drive Shaft ....................................................... 5.11
Front Drive Shaft, Installation .......................................5.12
Front Fascia .............................................................. 4.7
Front Fenders............................................................ 4.7
Front Gearcase Lubricant............................................. 2.9
Front Gearcase, Assembly ..........................................5.23
Front Gearcase, Backlash Pad Adjustment .....................5.26
Front Gearcase, Disassembly / Inspection ......................5.19
Front Gearcase, Installation.........................................5.27
Front Gearcase, Removal ...........................................5.18
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