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Polaris SPORTSMAN 700 2002 - Page 100

Polaris SPORTSMAN 700 2002
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ENGINE
ENGINE
3.48
Push in Piston Pins
14. Install the piston pin keepers (F). The pin keeper
ends should be installed at the 12 Oclock
position.
Place Pin Keeper (F)
in 12 Oclock position
NOTE: While installing in piston pins, cover all engine
passages. The clip could fall into the engine during
installation.
F
15. Install camshaft thrust plate (G) with new bolts.
Torque bolts to 4.5-5.5 ft. lbs. (6-7 Nm).
NOTE: New bolts have patch lock on the threads and
do not require Loctitet.
G
16. Assemble rotors as marked when disassembled.
Use a cleaner to remove the marks previously
made on the rotors.
Line Up Marks
17. Apply starter grease , lubriplate, or oil to the rotors
on the oil pump shaft.
NOTE: The application of oil or lubriplate aids in
priming the oil pump during initial engine start up.
Lubricate Rotors
18. Align the bolt holes and install oil pump assembly
into crankcase. Rotate the rotors in the housing
during installation, as this checks for binding if new
rotors are used.
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