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Polaris SPORTSMAN 700 2002 - Page 98

Polaris SPORTSMAN 700 2002
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ENGINE
ENGINE
3.46
balance shaft to ensure that there is clearance
between it and oil baffle weldment.
NOTE: Always install new balance shaft bearings.
C
4. Apply Starter Drive Grease (PN 2871460)tocam
journals and balance shaft bearing surfaces of the
MAG case halve. Install cam and balance shafts.
5. Install crankshaft assembly and apply engine oil
to crank pins and rods (D). Apply Starter Drive
Grease (PN 2871460) to the main journals and
bearings.
D
6. Apply Crankcase Sealant (PN 2871557)toPTO
gearcase halve.
E
NOTE: Do not apply sealant to cam relief hole (E).
7. Assemble the crankcase halves. Apply LocTitet
242 (PN 2871949). Torque bolts to 20-24 ft. lbs.
(27--33 Nm) following torque pattern on Page 3.2.
Crankcase Bolt Torque:
20-24 ft. lbs. (27-33 Nm)
8. Grease cam lobes and valve lifters with Polaris
Starter Drive Grease (PN 2871460).
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