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PolyScience DuraChill 58 Series User Manual

PolyScience DuraChill 58 Series
46 pages
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User Guide
DuraChill Air- and Water-Cooled 1.5 HP Chillers
110-392
27 June 2016

Table of Contents

Questions and Answers:

PolyScience DuraChill 58 Series Specifications

General IconGeneral
Temperature Range-20°C to +40°C
RefrigerantR404A
ControllerDigital PID
Safety FeaturesOver-temperature protection, low liquid level protection
CommunicationRS232

Summary

General Safety Information

Safety Recommendations

User responsibility to read and understand all safety precautions before operating the Chiller.

General Safety Warnings

Crucial warnings regarding operation, service, and handling of the Chiller to prevent hazards.

Controls and Components

Control Panel

Overview of the control panel layout and its interactive components.

Installation and Startup

Process Fluid Connections

Details on making process fluid connections to the Chiller's inlet and outlet.

Facility Water Connections

Instructions for connecting facility water supply and return lines for water-cooled models.

Process Coolant: Suitable Fluids

Lists approved and prohibited fluids for use as coolant in the Chiller.

Electrical Power Requirements

Guidelines and warnings for connecting electrical power to the Chiller.

Optional Signal Inputs/Outputs

Details on connecting optional communication and control interfaces.

Startup Procedure

Step-by-step instructions for starting up the Chiller.

Starting Process Fluid Flow

Steps to initiate process fluid circulation after startup.

Normal Operation

Displaying and Adjusting Set Point

Procedure for viewing and changing the desired temperature set point.

Operational Parameters and Limits

High Temperature Limit (HL)

Sets the maximum allowable set point temperature with alarms.

Low Temperature Limit (LL)

Sets the minimum allowable set point temperature with alarms.

Maximum Fluid Pressure (FP)

Sets the maximum allowable fluid pressure with alarms and shutdown.

Minimum Flow Rate (FL)

Sets the minimum allowable fluid flow rate with alarms and shutdown.

Calibration Offset (C1/C2)

Adjusting displayed temperature to match a traceable standard.

Display, Alarm and Error Messages

Message Code Descriptions

Explanation of message codes, their descriptions, and required actions.

Specific Fault Codes

Adjusting High Pressure Bypass Setting

Over-Temperature Protection

Routine Maintenance

Temperature Calibration

Troubleshooting

Problem Analysis and Corrective Actions

Lists common problems, possible causes, and corrective actions.

Diagnostic Mode

Technical Information

Performance Specifications

Technical performance data for Air-Cooled and Water-Cooled models.

Electrical Specifications

Electrical requirements and ratings for various Chiller models.

RS-232 / RS-485 Communications Protocol

Details on serial communication protocols and commands.

Service and Technical Support

Appendix

Electrical Diagram (208-230V/1PH/50-60Hz No Heater)

Wiring diagram for 208-230V, 1PH, 50-60Hz models without heater option.

Electrical Diagram (208-230V/1PH/50-60Hz With Heater)

Wiring diagram for 208-230V, 1PH, 50-60Hz models with heater option.

Electrical Diagram (208-230V/3PH/50-60Hz No Heater)

Wiring diagram for 208-230V, 3PH, 50-60Hz models without heater option.

Electrical Diagram (208-230V/3PH/50-60Hz With Heater)

Wiring diagram for 208-230V, 3PH, 50-60Hz models with heater option.

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