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Powrmatic HEM-SL Series User Manual

Powrmatic HEM-SL Series
48 pages
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Doc Ref: M103 Issue 3.1 Feb 2018
Industrial & Commercial Heating Systems
HEMNVx & SL Heat Exchanger Modules
User, Installation
& Servicing Manual
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Powrmatic HEM-SL Series Specifications

General IconGeneral
BrandPowrmatic
ModelHEM-SL Series
CategoryControl Unit
LanguageEnglish

Summary

User Instructions

Checks before lighting the Air Heater

Preliminary checks before lighting the heater(s) regarding electrical supply, outlets, and thermostat settings.

Lighting the Air Heater

Steps for switching on electrical supply, operating the limit reset switch, and understanding startup sequences.

Shut Down the Air Heater

Procedure for short-term and long-term shutdown of the air heater, including electrical supply disconnection.

Description of Operation

Details on standard unit operation, high/low/modulating units, and overheat thermostat function.

Maintenance

Requirements for maintaining efficient, reliable, and safe operation of the heater through annual servicing.

1.1 Introduction

Gas Safety Regulations

Legal requirement for gas appliances to be installed, adjusted, and serviced by qualified persons.

Service and Maintenance Engineers

Ensuring replacement items are fitted, adjusted, and set according to instructions for safety.

HEM-NVx Duties & Dimensions

HEM-NVx Unit Dimensions

Diagrams and measurements for HEM-NVx unit dimensions, including A, B, C, and D for various models.

HEM-SL Duties & Dimensions

HEM-SL Unit Dimensions

Diagrams and measurements for HEM-SL unit dimensions, including A, B, C, and D for various models.

HEM-NVx Pressure Drop Graph

HEM-SL Pressure Drop Graph

1.2 Technical Data

HEM-NVx Injector & Burner Data

Technical data on injector sizes, burner pressures, and gas rates for HEM-NVx models on Natural Gas.

HEM-SL Injector & Burner Data

Technical data on injector sizes, burner pressures, and gas rates for HEM-SL models on Natural Gas.

Injector Sizes & Burner Pressures - Propane G31

HEM-NVx Propane Data

Technical data for HEM-NVx models using Propane G31, including injector sizes and burner pressures.

HEM-SL Propane Data

Technical data for HEM-SL models using Propane G31, including injector sizes and burner pressures.

Heater Specifications

HEM-NVx Specifications

Detailed specs for HEM-NVx: input/output ratings for High Fire, Low Fire, and Min Air Flow.

HEM-SL Specifications

Detailed specs for HEM-SL: input/output ratings for High Fire, Low Fire, and Min Air Flow.

Heater Specifications cont

HEM-NVx Power Consumption & Weights

Specs for HEM-NVx: power consumption (VA) and weights (module, packaging, total).

HEM-SL Power Consumption & Weights

Specs for HEM-SL: power consumption (VA) and weights (module, packaging, total).

1.3 General Requirements

1.3.1. Related Documents

List of referenced standards and documents for installation, including Gas Safety, Building, and Electrical Regulations.

1.3.2 Electrical Supply

Requirements for external wiring, isolation, and connection methods for the 230V, 1ph, 50Hz supply.

1.3.3 Gas Supply

Guidelines for gas supply, service pipes, meters, and installation pipes, including pressure requirements.

1.3.4 Ventilation Requirements for AHU's

Type B Flued Installations

Ventilation requirements for Type B installations in heated spaces and plant rooms, covering air change rates.

Type C Flued Installations

Ventilation requirements for Type C installations in heated spaces and plant rooms, with ducted air.

1.3.5 Burner/Controls Enclosure

Requirements for burner/controls enclosure air leakage rates for Type C12 or C32 flued systems.

1.3.6 Ventilation Requirements

HEM-NVX Ventilation Requirements

Ventilation free area requirements for HEM-NVX units for Type B22 and Type C12/C32 installations.

HEM-SL Ventilation Requirements

Ventilation free area requirements for HEM-SL units for Type B22 and Type C12/C32 installations.

2.1 Fitting the Unit

2.1.1. Unpacking

Procedure for checking the module upon despatch, confirming order details and compatibility with site supplies.

2.1.2 Module Types

Available module types for use in additional casings, internal, or external weatherproof housings.

2.1.3 Module Fitment

Guidelines for safe handling, lifting, and fitting modules into air handling units or duct sections.

2.1.4 Combustion Air Inlet and Flue Products Outlet

Requirements for connecting combustion air inlets and flue outlets to HEM units, ensuring correct termination.

2.1.5 Gas Installation

2.1.6 Electrical Connections

Requirements for electrical connections, earthing, and wiring diagrams, to be performed by qualified personnel.

2.1.7 Main Air Fan

Information on module airflow direction, fan interlock, minimum/maximum airflows, and fan over-run.

2.1.8 Flue System

Guidelines for Powrmatic supplied flue systems, including maximum length, bends, joints, and terminal positioning.

2.1.9 Condensate Drainage

Requirements for condensate drainage, including external traps, local drain points, and protection from freezing.

2.2 General Identification of Items

Single Burner Components

Identification of internal and control compartment components for single burner units.

Dual Burner Components

Identification of internal and control compartment components for dual burner units.

2.3 Electrical Cable Installation

Electrical Connections

Warnings and guidelines for electrical connections, including earthing, polarity, and cable sizing.

2.4 Wiring Terminal Locations

Wiring terminal locations for single/dual burners operating on On/Off and High-Low modes.

2.5 Wiring Diagrams

HEM Single Burner (ON/OFF)

Wiring diagram for HEM single burner units with ON/OFF burner operation, showing component connections.

2.6 Commissioning and Testing

2.6.1. Electrical Installation

Checks for electrical safety, including isolator, fuse size, earthing, polarity, wiring, and fan interlock.

2.6.2. Gas Installation

Inspection and testing for soundness and purging of the gas installation according to IGE/UP/1 or IGE/UP/2A.

2.6.4. Checks before lighting

Preliminary checks: electrical supply OFF, outlets open, controls calling for heat, winter operation.

2.6.5. Lighting the Air Heater

Procedure for lighting the air heater, including electrical supply, ignition sequence, and burner startup.

2.6.6 Shut Off

Procedure for shutting down the unit by setting external controls to OFF and switching off electrical supply.

2.6.7 Adjustments

2.6.7.1. Burner Gas Pressures

Procedure for checking and adjusting burner gas pressures for High/Low and Modulating units before dispatch.

2.6.7.1.1. Standard On/Off Units

Steps to check and adjust burner gas pressure for standard On/Off units using a pressure gauge.

2.6.7.1.2. High/Low Regulator

Procedure for adjusting high fire and low fire pressures on the High/Low regulator, including max/min settings.

2.6.7.2. Modulating Regulator

2.6.7.3. Modulating Interface Board

Information on the Modulating Interface Board (MIB) and its function in interfacing control signals with the regulator.

2.6.8. Flame Current

2.6.9. Final Soundness Test

Testing all gas control assembly joints for soundness using leak detection fluid after gas rate checks.

2.6.9 User Instructions

Notes on user instructions supplied with the module for the end customer and their relationship to P2/P3 settings.

2.7 Servicing

2.7.1. General

General guidelines for annual maintenance by qualified personnel, including commissioning and testing after service.

2.7.2. Main Burner Assembly Removal

Steps for removing the main burner assembly, including disconnecting electricals, unions, and securing screws.

2.7.3. Ignition and Rectification Electrodes

Procedure for inspecting ignition and rectification electrodes, checking spark gap and probe positioning.

2.7.4. Exhaust Fan

Procedure for disconnecting and removing the exhaust fan assembly for servicing or replacement.

2.7.5. Heat Exchanger

2.7.6. Replacement of Faulty Components

Procedures for replacing faulty components like the multifunctional control, burners, electrodes, and thermostats.

2.7.6.1 Multifunctional Control

2.7.6.4 Limit Thermostat

2.7.6.5. Exhaust Fan

2.7.6.6. Air Pressure Switch

2.7.6.7. Control Box

3.2 List of Parts

Key Components and Spares

List of essential replacement parts including gas valves, electrodes, burners, thermostats, and control boxes.

Governor, Driver, and Relay Components

List of governor heads, modulation drivers, and relays, including their usage and part numbers.

Pressure Switches

List of pressure switches, including their usage and part numbers.

Exhaust Fan Part Numbers

Single Unit Kit

Replacement kit for single HEM-NVX or HEM-SL units, including part number and compatibility.

Dual Unit Kit

Replacement kit for dual HEM-NVX or HEM-SL units, including part number and compatibility.

Appendix 1: ErP Directive 2009/125 - HEM NVx

HEM NVx Heat Capacity and Efficiency

Ecodesign data for HEM NVx: heat capacity, input, minimum capacity, and useful efficiencies.

HEM NVx Power Consumption and Emissions

Ecodesign data for HEM NVx: power consumption, NOx emissions, envelope loss factor, and emission efficiency.

Appendix 2: ErP Directive 2009/125 - HEM SL

HEM SL Heat Capacity and Efficiency

Ecodesign data for HEM SL: heat capacity, input, minimum capacity, and useful efficiencies.

HEM SL Power Consumption and Emissions

Ecodesign data for HEM SL: power consumption, NOx emissions, envelope loss factor, and emission efficiency.

Appendix 3: Flueing/Ventilation for 'Stand alone' units

1. Single Module - External

Flueing and ventilation notes for single external modules, covering combustion air intake and flue exit points.

2. Multiple Modules - External

Flueing and ventilation notes for multiple external modules, covering combustion air intake and flue exit points.

3. Internal Modules - Non Plant Room - Flue Only

Single Module Notes

Notes for single module internal (non-plant room) installations using flue-only mode, BS6230 compliance.

Multiple Module Notes

Notes for multiple module internal (non-plant room) installations using flue-only mode, BS6230 compliance.

4. Internal Modules - Non Plant Room - Room Sealed

Single Module Notes

Notes for single module internal room-sealed installations, BS6230 compliance, and approved flue usage.

Multiple Module Notes

Notes for multiple module internal room-sealed installations, BS6230 compliance, and approved flue usage.

5. Internal Modules - Plant Room - Flue Only

Single Module Notes

Notes for single module internal plant room (flue only) installations, BS6230 compliance, and ducted air.

Multiple Module Notes

Notes for multiple module internal plant room (flue only) installations, BS6230 compliance, and ducted air.

6. Internal Modules - Plant Room - Room Sealed

Single Module Notes

Notes for single module internal plant room (room sealed) installations, BS6230 compliance, and ducted air.

Multiple Module Notes

Notes for multiple module internal plant room (room sealed) installations, BS6230 compliance, and ducted air.

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