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ProMinent CONCEPTplus CNPb User Manual

ProMinent CONCEPTplus CNPb
36 pages
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Solenoid Metering Pump
CONCEPT
plus
CNPb
Operating instructions
EN
Original Operating Instructions (2006/42/EC)Part no. 984976 BA CO 009 02/16 EN
Please carefully read these operating instructions before use. · Do not discard.
The operator shall be liable for any damage caused by installation or operating errors.
The latest version of the operating instructions are available on our homepage.
Mahar Fan Abzar
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ProMinent CONCEPTplus CNPb Specifications

General IconGeneral
Protection classIP 65
Max Flow Rate30 l/h
Max Pressure16 bar
Power Supply230 V AC, 50/60 Hz
Dosing Accuracy±2%
Pump TypeDiaphragm
TypeSolenoid-driven diaphragm metering pump

Summary

Operating instructions

Solenoid Metering Pump CONCEPTplus CNPb

Details the Solenoid Metering Pump CONCEPTplus CNPb model.

Supplemental instructions

Supplementary information

Provides additional information and highlights within the document for user benefit.

General user instructions

Specifies that instructions are intended only for skilled users responsible for operating pumps.

Identity code

Product range CONCEPT plus, Version b

Details product range and version information for the CONCEPT plus series.

Material options

Lists available material types for the pump components like housing and head.

Diaphragm and seal types

Specifies diaphragm and seal options, such as EPDM, FPM, and PTFE.

Dosing head designs

Details the different dosing head designs available, with or without bleed valve.

Hydraulic connector type

Describes the standard hydraulic connector type for the pump.

Design features

Indicates design features, such as the presence of the ProMinent logo.

Electrical connection types

Lists available electrical connection types and voltage options (e.g., EU plug).

Accessory options

Lists available accessories for the pump, such as retrofit kits.

Control version options

Specifies control version options for the pump, like external contact.

Overview of equipment

Equipment overview diagram

Diagram showing main components of the CONCEPT plus pump with numbered labels.

Component descriptions

Detailed descriptions of numbered components from the equipment overview diagram.

Safety chapter

Safety information explanation

Defines signal words (WARNING, CAUTION) and warning signs used for hazards.

Intended use guidelines

Specifies the proper and prohibited uses of the metering pump.

Warning signs for danger types

Illustrates and explains warning signs for automatic start-up, high voltage, and danger zones.

Safety notes

Provides critical safety warnings regarding personal injury, electric shock, and hazardous substances.

Feed chemical spraying precautions

Warns about chemical spraying and advises on correct installation of back pressure valves.

Excessive demand warnings

Explains risks of excessive demand and recommends using a back pressure valve.

Personnel and material damage risks

Warns against using untested third-party components for safety.

Illegal operation warning

Reminds users to observe local regulations during unit installation.

Emergency procedures

Provides emergency procedures like disconnecting power and securing the area.

Storage and Transport

Repair return conditions

Mandates pump cleaning and Decontamination Declaration for all repair returns.

Ambient conditions for storage

Specifies acceptable temperature and humidity ranges for storage and transport.

Assembly and Installation

Hose line installation precautions

Advises on correct hose routing and use of specified components to prevent rupture.

Pump destruction warning

Warns that incorrect mains voltage or frequency can destroy the pump.

Relay contact bonding risks

Explains risks of relay contact bonding and suggests mitigation methods.

Excessive demand installation advice

Warns about excessive demand and recommends a back pressure valve during installation.

Power surge damage warning

Warns about power surges and suggests protective measures for electrical connections.

Installation regulations

Reminds users to observe local regulations during unit installation.

Capacity issues due to vibration

Addresses low capacity due to vibrations and suggests securing the pump.

Retrofit kit installation reference

Refers to appendix for instructions on External + Level retrofit kit CNPb installation.

Hose line installation steps

Step-by-step guide for installing the hose line with diagrams.

Suction line installation

Instructions for correctly installing the suction line, including length adjustment.

Foot valve installation

Instruction to install a foot valve at the end of the suction line.

Maintenance

Scheduled maintenance tasks

Table detailing quarterly maintenance tasks and required personnel.

Screw tightening torque

Specifies the recommended tightening torque for screws.

Repairs

Valve cleaning procedure

Instruction to clean a valve as part of repair procedures.

Diaphragm replacement procedure

Step-by-step guide for replacing the pump's diaphragm with diagrams.

Leakage warning during repair

Warns about potential leakage and correct backplate positioning during diaphragm replacement.

Over-tightening warning during repair

Warns about leakage and advises against over-tightening the diaphragm during replacement.

Torque check after repair

Recommends checking screw tightening torque after 24 hours of operation post-repair.

Final screw tightening torque

Specifies the final recommended tightening torque for screws after repairs.

Faults

Fault diagnosis and remedies

Table detailing fault descriptions, their causes, and remedies for common issues.

Torque check for faults

Specifies the recommended tightening torque for screws related to fault resolution.

Decommissioning

Chemical residue hazards

Warns about hazardous chemical residues and mandatory cleaning procedures before decommissioning.

Electronic waste disposal

Addresses environmental hazards from electronic components and proper disposal during decommissioning.

Technical data

Performance at 180 strokes/min

Table showing performance data for the pump at 180 strokes/min.

Performance at 240 strokes/min

Table showing performance data for the pump at 240 strokes/min.

Suction lift definition

Provides the definition for the suction lift parameter.

Priming lift definition

Provides the definition for the priming lift parameter.

Material specifications

Details material types for dosing heads, connectors, seals, and valve balls.

Electrical specifications

Provides electrical specifications like nominal power, current, and fuse rating.

Input electrical data

Specifies electrical data for inputs like voltage, resistance, and reaction times.

Temperature specifications

Details storage, ambient, and maximum permissible medium temperatures.

Climate and enclosure ratings

Specifies maximum air humidity and enclosure protection ratings (IP rating).

Shipping weight and sound level

States shipping weight and provides sound pressure level ratings for pump types.

Accessories

Suction lance options

Lists various suction lances with their articles and order numbers.

Retrofit kit options

Lists available retrofit kits with their articles and order numbers.

Dimensional drawings

Dimension units

Indicates that all dimensions provided in the drawings are in millimeters.

Drawings: bleed valve, PP/NP

Diagram and table showing dimensions for CONCEPT plus with bleed valve, PP and NP.

Drawings: no bleed valve, PP/NP

Diagram and table showing dimensions for CONCEPT plus without bleed valve, PP and NP.

Drawings: CONCEPT plus PV

Diagram and table showing dimensions for CONCEPT plus PV models.

EC / EU Declaration of Conformity

Product conformity details

Details product designation, type, serial number, and relevant directives.

Applied harmonised standards

Lists harmonised standards applied to the product for compliance.

Installation instructions for retrofit kit

Retrofit kit scope of delivery

Lists the items included in the External + Level retrofit kit.

Retrofit kit installation steps

Provides a warning and step-by-step instructions for installing the retrofit kit.

External control connector functions

Table mapping connector colours to their functions (GND, Contact, Pause).

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