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ProMinent EXtronic EXBb User Manual

ProMinent EXtronic EXBb
72 pages
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Metering pump
ProMinent EXtronic
®
EXBb
Operating instructions
0158
EN
Original operating instructions (2006/42/EC)Part No. 987094 BA EX 0 16 09/19 EN
Please carefully read these operating instructions before use. · Do not discard.
The operator shall be liable for any damage caused by installation or operating errors.
The latest version of the operating instructions are available on our homepage.

Questions and Answers:

ProMinent EXtronic EXBb Specifications

General IconGeneral
BrandProMinent
ModelEXtronic EXBb
CategoryWater Pump
LanguageEnglish

Summary

Supplementary Information and Guidance

Supplementary Information

Read supplementary information for better understanding of operating instructions.

Information Key

Explains symbols and directives used within the manual.

Identity and Serial Number

Importance of stating identity and serial number for support.

Identity Code Structure

Decoding the Identity Code

Explains product range, degree of protection, pump type, and material specifications.

Safety Chapter Overview

Safety Notes and Signal Words

Details signal words, warning signs, and intended use of the pump.

Personnel Qualifications

Specifies required qualifications for personnel performing tasks on the pump.

Storage, Transport, and Unpacking

Safety Precautions for Handling

Covers warnings for handling and storage to prevent damage or injury.

Equipment Overview

Component Identification

Illustrates and labels the main components of the metering pump.

Functional Description

Drive Unit and Liquid End

Explains the drive mechanism and the dosing process of the liquid end.

Self-Bleeding and Rupture Sensor

Describes self-bleeding features and the diaphragm rupture sensor function.

Assembly Instructions

Mounting and Safety Guidelines

Provides guidance on securing the pump and avoiding operational risks.

Hydraulic Installation

ATEX and Flammable Media Installation

Specifies safety measures for explosion-risk areas and flammable media.

Hydraulic Installation Precautions

Chemical Handling and Line Safety

Covers chemical handling, seal integrity, and discharge line rupture risks.

Hydraulic Installation - Specific Scenarios

Uncontrolled Flow and Sensor Installation

Addresses flow control and diaphragm rupture sensor wiring.

Standard Hydraulic Installation

System Diagram and Suction Side

Illustrates system setup and provides guidance on suction line installation.

Suction and Discharge Installation Details

Suction Line Management

Specifies requirements for suction line length, height, and prevention of cavitation.

Incorrect Hydraulic Installations

Suction Line and Siphon Issues

Addresses common suction line problems and siphon effects.

Special Hydraulic Installation Instructions

High Suction-Side Pressure Configurations

Details configurations for managing high suction-side pressure scenarios.

Electrical Installation

ATEX and Shock Hazard Precautions

Covers ATEX requirements and electrical shock hazards during installation.

Electrical Connections and Wiring

Mains Connection and Induced Voltages

Provides wiring details for mains connection and managing induced voltages.

Control Inputs and Signal Types

Intrinsically Safe vs. Non-Intrinsically Safe Inputs

Details contact, analogue, and pause inputs, distinguishing between safety types.

Diaphragm Rupture Sensor Electricals

Sensor Wiring and Flammable Media

Specifies sensor wiring and safety for flammable media applications.

Start Up Procedures

Pre-Commissioning Checks and Fluid Handling

Lists essential checks and guides on draining/filling the liquid end.

Liquid End Priming and Bleeding

Bleeding Procedures

Details steps for bleeding the liquid end, including rough and pressure system bleeding.

Determining Pump Capacity

Using Nomographs for Capacity

Explains how to use nomographs to determine pump capacity based on stroke length and rate.

Setting Pump Capacity and Guidelines

Capacity Setting and Media Advice

Covers setting pump capacity and advice on selecting stroke length/rate for different media.

Pump Operation and Setting Adjustments

Adjusting Stroke Length and Rate

Details how to adjust stroke length and stroke rate using control knobs.

Troubleshooting Common Issues

Priming, Metering, and Indicator Faults

Addresses common problems like priming failures, diaphragm rupture, and indicator issues.

Maintenance Schedule and Procedures

Standard Liquid Ends Maintenance

Lists maintenance tasks for standard liquid ends at different intervals.

Repair Procedures and Safety

Safety During Repairs and Diaphragm Replacement

Highlights safety precautions and steps for replacing the metering diaphragm.

Diaphragm Rupture Sensor Checks

Testing Sensor Functionality

Explains how to test the diaphragm rupture sensor for proper operation.

Decommissioning and Chemical Safety

Chemical Residue and Flammable Media Hazards

Warns about chemical residue and hazards with flammable media.

Technical Data: Performance

Pump Capacity and Suction Data

Presents performance data, including capacity at different pressures and suction lift.

Technical Data: Precision and Notes

Metering Precision and Installation Notes

Specifies metering precision and important installation notes for accuracy.

Technical Data: Electrical Actuation

Actuation Circuit Electrical Specifications

Details electrical data for actuation circuits, both intrinsically safe and non-intrinsically safe.

Technical Data: Supply Circuit

Supply Circuit Electrical Parameters

Lists electrical parameters for the supply circuit, including consumption and fuses.

Dimensional Drawings

Pump Dimensions (NS, PS Versions)

Illustrates pump dimensions for NS and PS versions with a data table.

Nomographs: EXBb_1000

Capacity vs. Back Pressure (1000)

Shows pump capacity relation to back pressure using nomographs for EXBb_1000.

Ordering Information for Fuses

Fuse Specifications by Type

Lists fuse data and order numbers for Item 65 and Item 66 fuses.

Declaration of Conformity

Product Compliance and Directives

Declares pump compliance with relevant EU directives.

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