Pulsar 200 NS - 2 nd Free Service Procedures; 2 nd Free Service Checklist

2nd Free Service (4500-5000 Kms.)
1. Wash the vehicle.
2. Check & top up engine oil (Bajaj DTS-i
10000)
3. Clean air filter element
4. Clean fuel cock sediment bowl.
5. Check all fuel pipes.
6. Clean & adjust spark plugs gap.
7. Check & adjust valve tappet clearance.
8. Clean silencer drain hole.
9. Clean silencer tail pipe.*
10. Check & top up coolant level in expansion
tank.*.
11. Check coolant hose & clamps, replace if
required.*
12. Check & adjust radiator fins.*
13. Remove & Lubricate drive chain ('O' ring
chain* at every 500 Km)
14. Replace chain link lock & adjust chain
slackness.
15. Check brake linings* or pad wear*, replace if
required.
16. Check & top up brake fluid level.*
17. Check & adjust clutch, accelerator, brake free
play*, steering play.
18. Check & adjust rear brake switch.
19. Check & tighten the front & rear spokes*
20. Check & tight Nuts, Bolts, Fasteners & Rear
wheel sprocket to the recommended torque.
WORK IS CARRIED OUT TO
MY SATISFACTION.
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21. Lubricate specific points.(Starter clutch / Swing
arm pivot pin / Brake cam* & pedal pivot pin)
22. Check & Clean Step-Pillion LH & RH (ball and
plate)*
23. Check Battery voltage, route cables & fit
terminal caps properly, clean terminals &
apply Petroleum Jelly
24. Check electrolyte level & top up if required
with distilled water.*
25. Check wiring harness for removal / cut of
plastic band / cable tie, metal clamp from
chassis, rubbing of harness proper & routing.
26. Start engine, check & adjust horn & all lights,
auto choke* for proper functioning.
27. Check & Tighten St. Motor, St. Relay & H.T.
coil connections.
28. Check oil pressure indicator on speedo
console.*
29. Check & clean ignition switch contacts.
30. Check & adjust gap between reed switch &
TPS magnet.*
31. Check & adjust idling and CO%. Tune engine
& carburettor if required.
32. Carry out any additional work if required.
33. Check & Adjust air pressures in the tyres.
34. Test ride the Vehicle & Clean the vehicle at
the time of delivery.