Pulsar 200 NS - 3 rd Free Service Procedures; 3 rd Free Service Checklist

3rd Free Service (9500-10000 Kms.)
1. Wash the vehicle.
2. Replace engine oil (Bajaj DTS-i 10000)
3. Replace engine oil filter.
4. Clean oil strainer, air filter element, fuel cock
sediment bowl & carburettor float chamber.
5. Check all fuel pipes.
6. Clean & adjust spark plugs gap.
7. Check & adjust valve tappet clearance.
8. Clean silencer drain hole & tail pipe.*
9. Check & top up coolant level in expansion tank.*.
10. Check coolant hose & clamps, replace if
required, Check & adjust radiator fins.*
11. Check rear wheel damper & wheel bearings,
replace if required.
12. Drive chain remove & lubricate, replace chain
link lock & adjust slackness.
13. Replace front fork oil & oil seals.
14. Check brake linings* or pad wear*, replace if
required.
15. Check & top up brake fluid level. Check brake
hose pipe, replace if required.*
16. Check & adjust clutch, accelerator, brake free
play*, steering play.
17. Check Cap steering bearing(Plastic), replace if
required.
18. Check & adjust rear brake switch.
19. Check & tighten the front & rear spokes*
20. Check & tight Nuts, Bolts, Fasteners & Rear
wheel sprocket to the recommended torque.
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21. Check & Clean Step-Pillion LH & RH (ball and
plate)*
22. Check Battery voltage, route cables & fit terminal
caps properly, clean terminals & apply Petroleum
Jelly.
23. Check electrolyte level & top up if required with
distilled water.*
24. Start engine, check & adjust horn & all lights,
auto choke* for proper functioning.
25. Lubricate specific points.(Starter clutch / Steering
stem bearing/ Swing arm pivot pin / Brake cam*
& pedal pivot pin / main & side stand pin)
26. Check oil pressure indicator on speedo console.*
27. Check & clean ignition switch contacts if
operation sticky.
28. Check, Clean & lubricate Clutch switch & brake
switch (Horizontal base) contacts.*
29. Check & replace clutch switch-vertical base.*
30. Check & adjust gap between reed switch & TPS
magnet.*
31. Check & Tighten St. Motor , St. Relay & H.T. coil
connections.
32. Check & adjust idling and CO%. Tune engine &
carburettor if required..
33. Carry out any additional work if required.
34. Check tyre wear & inflate air pressures in the
tyres.
35. Test ride the Vehicle & Clean the vehicle at the
time of delivery. .