R&M ControlMaster NXT - Installation Instruction

TABLE OF CONTENTS
1 INTRODUCTION................................................................................................................................... 3
1.1 About this manual......................................................................................................................... 3
1.2 About the upgrade kit usage......................................................................................................... 3
1.3 Waste treatment and recycling of removed material...................................................................... 3
2 SAFETY................................................................................................................................................. 4
2.1 Before starting to work at the site.................................................................................................. 4
2.2 Main switch and emergency stop buttons...................................................................................... 4
2.3 After working at the site................................................................................................................. 4
3 DESCRIPTION OF THE UPGRADE KIT............................................................................................... 5
3.1 Parts included in the kit................................................................................................................. 5
3.2 Required tools............................................................................................................................... 6
3.3 Terminal connections.................................................................................................................... 7
3.4 User interface................................................................................................................................ 8
3.5 EMC filter...................................................................................................................................... 8
4 INSTALLATION..................................................................................................................................... 10
4.1 Preparations.................................................................................................................................. 10
4.2 Old frequency converter removal.................................................................................................. 10
4.3 Control voltage front resistors....................................................................................................... 11
4.4 By-passing the control voltage front resistor.................................................................................. 11
4.5 New frequency controller installation............................................................................................. 12
5 COMMISSIONING................................................................................................................................. 20
5.1 Old inverter parameter settings..................................................................................................... 20
5.2 Motor type..................................................................................................................................... 20
5.3 Traveling motor rating plate values............................................................................................... 20
5.4 Setting up the new inverter parameters......................................................................................... 20
6 TROUBLESHOOTING........................................................................................................................... 29
6.1 Purpose of troubleshooting........................................................................................................... 29
6.2 Problems and solutions................................................................................................................. 29
6.3 Fault codes and alarms................................................................................................................. 29
R&M Materials Handling, Inc.
4501 Gateway Boulevard
Springfield, Ohio 45502
P.: (937) 328-5100
FAX: (937) 325-5319
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R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.