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Rockwell Automation 2198-C1004-ERS

Rockwell Automation 2198-C1004-ERS
246 pages
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User Manual
Original Instructions
Kinetix 5300 Single-axis
EtherNet/IP Servo Drives
Catalog Numbers 2198-C1004-ERS, 2198-C1007-ERS,
2198-C1015-ERS, 2198-C1020-ERS, 2198-C2030-ERS,
2198-C2055-ERS, 2198-C2075-ERS, 2198-C4004-ERS,
2198-C4007-ERS, 2198-C4015-ERS, 2198-C4020-ERS,
2198-C4030-ERS, 2198-C4055-ERS, 2198-C4075-ERS
This manual links to Kinetix 5300 Single-axis EtherNet/IP Servo Drives Fault
Codes Reference Data, publication 2198-RD006
, for fault codes. Download the
spreadsheet now for offline access.

Table of Contents

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Rockwell Automation 2198-C1004-ERS Specifications

General IconGeneral
Model2198-C1004-ERS
Product TypeServo Drive
Current Rating10A
Communication ProtocolEtherNet/IP
Ethernet Ports2
Power Rating4kW
Communication InterfaceEthernet/IP
Feedback TypeIncremental Encoder
Protection RatingIP20
Control MethodPosition Control
SafetySafe Torque-Off
Output Current10A

Summary

Important User Information

Preface

Chapter 1 Start

About the Kinetix 5300 Servo Drive System

Introduces the Kinetix 5300 drive system and its purpose for integrated motion solutions.

Safe Torque Off Configuration

Explains the use of the STO connector for wiring safety devices and cascading connections.

Chapter 2 Plan the Kinetix 5300 Drive System Installation

Chapter 3 Mount the Kinetix 5300 Drive System

Chapter 4 Connector Data and Feature Descriptions

Kinetix 5300 Connector Data

Illustrates connectors and indicators on Kinetix 5300 drive modules, identifying their features.

Safe Torque Off Safety Features

Explains the Safe Torque Off (STO) capability for safely turning off output power transistors.

Chapter 5 Connect the Kinetix 5300 Drive System

Basic Wiring Requirements

Contains essential wiring information for Kinetix 5300 drives, including configurations and practices.

Ground the Drive System

Explains grounding procedures for Kinetix 5300 drives and subpanels for shock hazard protection.

Chapter 6 Configure and Start up the Kinetix 5300 Drive System

Understand the Kinetix 5300 Front Panel

Explains the drive's front panel indicators, status display, and navigation buttons for monitoring and configuration.

Configure the Kinetix 5300 Drive

Details how to include the drive in Studio 5000 Logix Designer and set network parameters like IP address.

Configure Drive Connections

Guides the configuration of Kinetix 5300 drives within the Logix Designer application by adding new modules.

Continue Drive Configuration

Describes how to configure associated axes for motor feedback or auxiliary feedback devices.

Configure Induction-motor Frequency-control Axis Properties

Details how to configure induction motor axis properties for various frequency control methods.

Configure SPM Motor Closed-loop Control Axis Properties

Explains how to configure surface permanent-magnet (SPM) motor closed-loop axis properties.

Configure Induction-motor Closed-loop Control Axis Properties

Guides the configuration of induction motor closed-loop control axis properties.

Apply Power to the Kinetix 5300 Drive

Outlines the procedure for applying power to the Kinetix 5300 system after wiring and configuration.

Test and Tune the Axes

Details steps for testing axes, including hookup tests, and provides guidance on tuning if necessary.

Chapter 7 Troubleshoot the Kinetix 5300 Drive System

Safety Precautions

Lists critical safety precautions to follow when troubleshooting the Kinetix 5300 servo drive.

Interpret Status Indicators

Provides information to identify faults, potential causes, and actions for resolving issues using status indicators.

General Troubleshooting

Offers troubleshooting tips for common conditions that may not always result in a fault code but affect performance.

Logix 5000 Controller and Drive Behavior

Explains how drives respond to faults/exceptions and configurable stopping actions within Logix Designer.

Chapter 8 Remove and Replace Servo Drives

Remove and Replace Kinetix 5300 Servo Drives

Provides step-by-step instructions for safely removing and replacing servo drives from the panel.

Chapter 9 Kinetix 5300 Safe Torque Off Function

Important Safety Considerations

Details the user's responsibilities for system validation, risk assessment, and project management for safety-related applications.

Description of Operation

Explains the Safe Torque Off (STO) feature's functionality for disabling output power transistors and achieving a Category 0 Stop.

Wire the Safe Torque Off Circuit

Offers guidelines for wiring Kinetix 5300 Safe Torque Off (STO) drive connections, including requirements for stranded wires.

Safe Torque Off Feature

Explains the STO circuit's protection capabilities and its use with other safety devices for Stop Category 0.

Appendix A Interconnect Diagrams

Kinetix 5300 Servo Drive and Rotary Motor Wiring Examples

Provides wiring diagrams for Kinetix 5300 drives with compatible Allen-Bradley rotary motors.

Kinetix 5300 Drive and Linear Actuator Wiring Examples

Shows wiring diagrams for Kinetix 5300 drives with compatible Allen-Bradley linear motors and actuators.

Appendix B Upgrade Kinetix 5300 Drive Firmware

Upgrade Your Firmware

Explains how to use ControlFLASH Plus or ControlFLASH software to upgrade drive firmware.

Appendix C Motor Control Feature Support

Frequency Control Methods

Describes three open-loop frequency control methods: Basic Volts/Hertz, Fan/Pump, and Sensorless Vector.

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