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Rockwell Automation 2198-C4020-ERS

Rockwell Automation 2198-C4020-ERS
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User Manual
Original Instructions
Kinetix 5300 Single-axis
EtherNet/IP Servo Drives
Catalog Numbers 2198-C1004-ERS, 2198-C1007-ERS,
2198-C1015-ERS, 2198-C1020-ERS, 2198-C2030-ERS,
2198-C2055-ERS, 2198-C2075-ERS, 2198-C4004-ERS,
2198-C4007-ERS, 2198-C4015-ERS, 2198-C4020-ERS,
2198-C4030-ERS, 2198-C4055-ERS, 2198-C4075-ERS
This manual links to Kinetix 5300 Single-axis EtherNet/IP Servo Drives Fault
Codes Reference Data, publication 2198-RD006
, for fault codes. Download the
spreadsheet now for offline access.

Table of Contents

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Rockwell Automation 2198-C4020-ERS Specifications

General IconGeneral
Model2198-C4020-ERS
TypeServo Drive
SeriesKinetix 5700
Input Voltage200-240 VAC
Amps20 A
Power Rating4 kW
Communication ProtocolEtherNet/IP
MountingPanel Mount
Control MethodTorque, Velocity, Position
Feedback TypeEncoder
Protection FeaturesOvercurrent, Overvoltage, Overtemperature
Operating Temperature0°C to 55°C
Storage Temperature-40°C to 85°C
Humidity5 to 95% non-condensing

Summary

Preface

Access Fault Codes

Links to Kinetix 5300 Fault Codes Reference Data for detailed fault code descriptions.

Chapter 1 Start

Drive Hardware and Input Power Configurations

Illustrates typical Kinetix 5300 standalone installations with input power and 24V DC input connectors.

Motor and Auxiliary Feedback Configurations

Details feedback connections using MFB and auxiliary connectors for compatible motors and actuators.

Typical Communication Configurations

Provides examples of Kinetix 5300 drive communication topologies: linear, ring, and star.

Safe Torque Off Configuration

Explains the use of the STO connector for wiring safety devices and cascading safety connections.

Chapter 2 Plan the Kinetix 5300 Drive System Installation

System Mounting Requirements

Details requirements for enclosure protection class, panel mounting, and drive enclosure sizing.

24 V Control Power Evaluation

Details the requirements for 24V DC input power for control circuitry and wiring considerations.

Enclosure Selection

Provides guidance on sizing enclosures for Kinetix 5300 drive systems, including heat dissipation calculations.

Electrical Noise Reduction

Outlines best practices to minimize noise-related failures in Kinetix 5300 system installations.

Chapter 3 Mount the Kinetix 5300 Drive System

Determine Mounting Order

Specifies the order for mounting drives using the zero-stack feature for proper engagement.

Drill-hole Patterns

Provides hole patterns for mounting drives in zero-stack or shared-bus configurations.

Mount Your Kinetix 5300 Drive

Step-by-step procedure for mounting Kinetix 5300 drives to the system panel.

Chapter 4 Connector Data and Feature Descriptions

Kinetix 5300 Connector Data

Illustrates connectors and indicators for Kinetix 5300 drive modules, including pinouts.

Safe Torque Off Connector Pinout

Details pinouts, feature descriptions, and wiring for the hardwired Safe Torque Off (STO) connector.

Understand Control Signal Specifications

Describes digital inputs, Ethernet communication, and encoder feedback specifications.

Feedback Specifications

Provides general specifications for motor feedback and auxiliary feedback signals.

Motor Feedback Supported on the MFB Connector

Lists motor feedback signals supported by the MFB connector from various encoder types.

Safe Torque Off Safety Features

Describes the Safe Torque Off (STO) capability and its use with safety circuits.

Servo Drives with Hardwired Safety

Explains how servo drives support parallel input terminals for cascading STO connections.

Chapter 5 Connect the Kinetix 5300 Drive System

Basic Wiring Requirements

Provides essential wiring information for Kinetix 5300 drives, including configuration and practices.

Determine the Input Power Configuration

Guides on determining facility input power type and matching it to Kinetix 5300 drive specifications.

Three-phase Input Power

Illustrates grounded three-phase power wiring to three-phase Kinetix 5300 drives.

Chapter 6 Configure and Start up the Kinetix 5300 Drive System

Set the Network Parameters

Explains methods for configuring IP addresses: automatic (DHCP) or manual (static IP).

Configure the Logix 5000 Controller

Guides on configuring the controller, including creating a new project and selecting software revision.

Configure the Kinetix 5300 Drive Modules

Details adding Kinetix 5300 drives to the Logix Designer application via the I/O configuration tree.

Configure Drive Connections

Step-by-step instructions for establishing Kinetix 5300 drive connections within Logix Designer.

Continue Drive Configuration

Details configuring associated axes for Motor Feedback, Load feedback, and Master feedback devices.

Apply Power to the Kinetix 5300 Drive

Procedure to apply power to the Kinetix 5300 system after wiring and configuration.

Disconnect the load to the motor

Safety instruction to disconnect the motor load before applying power to prevent injury or damage.

Test and Tune the Axes

Procedure for testing and tuning Kinetix 5300 drives after configuration and power application.

Test the Axes

Steps to test the axes, including verifying load removal and checking hookup tests.

Chapter 7 Troubleshoot the Kinetix 5300 Drive System

Safety Precautions

General safety precautions to observe when troubleshooting Kinetix 5300 servo drives.

Fault Code Overview

Explains how fault codes are displayed and used to determine fault sources.

General Troubleshooting

Lists common conditions that may require troubleshooting to improve performance.

Motor does not respond to a command

Troubleshooting steps for motors that do not respond to commands, including wiring and brake checks.

Logix 5000 Controller and Drive Behavior

Explains how Kinetix 5300 drives respond to faults/exceptions and configurable stopping actions.

Chapter 8 Remove and Replace Servo Drives

Remove and Replace Kinetix 5300 Servo Drives

Step-by-step guide for removing and replacing servo drives from the panel.

Remove Power and All Connections

Procedure to safely remove power and all connections from the system before drive removal.

Remove the Servo Drive

Instructions for physically removing a Kinetix 5300 servo drive from the panel.

Replace the Servo Drive

Steps for replacing a servo drive, including torqueing screws and reconnecting feedback kits.

Start and Configure the Drive

Steps to configure the replacement drive, including network settings and downloading the application.

Chapter 9 Kinetix 5300 Safe Torque Off Function

Important Safety Considerations

Outlines user responsibilities for system validation, risk assessment, and project management.

Fault Codes

Provides information on Kinetix 5300 fault codes and links to the Fault Codes Reference Data.

Safe Torque Off Feature

Describes the STO circuit's protection capabilities according to ISO 13849-1 and IEC 61508 standards.

Appendix B Upgrade Kinetix 5300 Drive Firmware

Inhibit the Module

Steps to inhibit the Kinetix 5300 drive module within Logix Designer prior to firmware upgrade.

Upgrade Your Firmware

General instructions for upgrading firmware using ControlFLASH Plus or ControlFLASH software.

Use ControlFLASH Plus Software to Upgrade Your Drive Firmware

Step-by-step guide to select and upgrade Kinetix 5300 drive firmware using ControlFLASH Plus.

Use ControlFLASH Software to Upgrade Your Drive Firmware

Instructions for configuring communication path with RSLinx and upgrading firmware using ControlFLASH.

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