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Table of Contents
Materials Required ..................................................................................................................... 3
Suspension Pivot Torque Guide ................................................................................................. 4
Small Parts Torque Guide .......................................................................................................... 5
Assembly Instructions ................................................................................................................ 6
1) Bearing Installation .......................................................................................................... 6
1.1 Main Pivot ..................................................................................................................... 6
1.2 Top Link & Chain Stay .................................................................................................. 6
2) Frame Assembly ............................................................................................................. 7
2.1 Chain Stay Installation .................................................................................................. 7
2.2 Top Link Installation ...................................................................................................... 8
2.3 Seat Stay Installation .................................................................................................... 9
2.4 Shock Installation .........................................................................................................10
3) Plastic Component Installation .......................................................................................11
3.1 Downtube Cable Port ...................................................................................................11
3.2 Head Tube Cable Ports ................................................................................................11
3.3 Chain Stay Protector ....................................................................................................12
3.4 Seat Stay Protector ......................................................................................................12
4) Rear Axle & Rear Derailleur Hanger ...............................................................................13
5) Cable Routing.................................................................................................................14
5.1 Internal Cable Noise Damping Hose ............................................................................14
5.2 Head Tube Port Cable Routing ....................................................................................15
5.3 Frame Cable Routing ...................................................................................................15
6) Bearing Removal ............................................................................................................16
6.1 Main Pivot ....................................................................................................................16
6.2 Top Link & Chain Stay .................................................................................................16