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Maximizer 3B
Rosco Maximizer 3B User Manual
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10
Rosco Maximizer 3B Asphalt Distributor
10-55
Illustrated Parts List (IPL)
Potentiometer Parts List
Item
No.
Part Number
Qty.
Description
Remarks
26141SRV
2
•Pot Assembly,Max3
1
26184
1
••Potentiometer W/Conn,Max3
2
26140
1
••Stop,Pot Body
3
38118
1
••Coupling,Flex,.25 Bore,.75 Len
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Thumb Index
224
226
Table of Contents
Table of Contents
3
Table of Contents
6
Introduction
11
Introduction
12
Safety
13
Safety Precautions
14
Safety Label Locations
18
Limited Warranty Policy
22
Warranty
22
Limitations
22
Items Not Covered
23
Other Limitations
23
Contact Information
24
Record of Ownership
24
Nameplate
24
Specifications
25
General Information
26
General
26
System Overview
26
Circulating System
26
Burner System
27
Plus One Controller
27
In-Cab Operator System
27
Material Considerations
28
Specification Tables
30
Torque Specs
34
Metric Fasteners
34
Inch Fasteners
35
Hydraulic Fittings
36
Full Torque Nut Coupling Installation
36
Component Location
41
Outside Overview
42
Main In-Cab Control Box
46
Operation
47
Rear Controller
50
Run Screen
52
LPG Burner System
54
Maintenance
57
Operator Safety Considerations
59
Regeneration
59
After 2 Hours of Operation
60
After 8 & 20 Hours of Operation
60
Before Starting
60
Machine Break-In
60
Pre-Operating Check List
60
Service and Maintenance
60
Spraybar Inspection
60
Visual Inspection
60
Functional Check
61
Hydraulic Circuit
61
Hydrostatic Circuit
61
Automatic Valve System
62
Asphalt Spraybar
63
Preventing Spraybar Failure
64
Adjustment
65
Valves and Nozzles
65
Burners & Torch Operation
66
Diesel Burners
66
Nozzle Selection
66
Portable LPG Torch
71
Plus One Controller
72
In-Cab Controller Screens
73
Flow/Distance Calibration
75
Electro Motive Radiation Interference
76
Plus One Controller Error Messages
76
Load Mode
77
Modes of Operation
77
Tank Circulate Mode
81
Spray / Bar Circulate Mode (Bar Circulate)
83
Spray / Bar Circulate Mode (Spray)
85
Handspraying
87
Handspray / Unload Mode
89
Handspray Mode (Spray / Bar Circulate)
91
Reverse Suction Mode
93
Automated Clean-Out Mode
95
Clean-Out Mode
99
Transfer Mode
101
Unloading Mode
103
Combating Poor Visibility
104
Washdown
104
Calculations
105
Manual Operation
105
Run Simulation Example
106
Trial Run
107
Maintenance
109
General Information
112
Routine Maintenance
112
Fluids and Lubricants
113
Asphalt Pump Lubrication
113
Grease for Other Components
113
Hydraulic Oil
113
Clean-Out Solvent
113
Truck Systems
114
Tank Components
114
Tank Sump
114
Top Opening
114
Capacity Indicator Gauge
115
Mounting Hardware
115
Asphalt Pump System
116
Asphalt Pump
116
Relief Valve
116
Discharge Screen
117
Load Line Screen
118
Pump Drive
118
Automatic Valves
118
Spraybar
120
Hydraulic System
121
Burner System
122
Diesel Burners
122
LPG Burners (Option)
122
GPS Ground Speed Sensor
123
Radar Horn (Option)
123
Daily Exterior Maintenance
124
Storage
124
Hydraulic Fluids
125
Safety Label Installation
126
Troubleshooting
127
General
128
Troubleshooting Charts
128
Schematics
139
Electrical Schematic - Plus One Overview
141
Electrical Schematic - Plus One 1 of 5
143
Electrical Schematic - Plus One 2 of 5
145
Electrical Schematic - Plus One 3 of 5
147
Electrical Schematic - Plus One 4 of 5
149
Electrical Schematic - Plus One 5 of 5
151
Pneumatic Schematic - Control, Air 1 of 1
153
Electrical Schematic - Control, Front Machine 1 of 1
155
Electrical Schematic - Control, Rear Machine 1 of 1
157
Electrical Schematic - Control, LH Spraybar 1 of 1
159
Electrical Schematic - Control, RH Spraybar 1 of 1
161
Electrical Schematic - Can Bus Kit 1 of 4
163
Electrical Schematic - Can Bus Kit 2 of 4
165
Electrical Schematic - Can Bus Kit 3 of 4
167
Electrical Schematic - Can Bus Kit 4 of 4
169
Illustrated Parts List (IPL)
171
Platform Installation, W/O Handrail
174
Rear Platform and Piping Assembly
176
Asphalt Pump
180
Asphalt Pump Relief Valve
182
Transfer Line, Ground Level
184
Automatic Valve, Cab Control
186
Tank Valve Assembly
188
Flex Hose Assembly
190
Handspray Wand Assembly
192
Hydraulic, Front Live
196
Hydraulic, PTO
204
Hydraulic Reservoir
210
Drive Shaft Group
212
Control Box, Plus One, 16 Ft Spraybar
214
Ground Speed Sensor
216
Spraybar Assembly, 16 Foot
218
Potentiometer
224
Spray Valve Assembly
226
Air Reservoir Group
228
Valve Box, Subassembly
230
Solenoid Valve, 8 Valve
232
Diesel Burner, Double Flue, no Outfire I
234
Diesel Burner, Double Flue, no Outfire II
237
Control Box, Diesel Burner
238
Burner Covers & Flue Liners
240
Light & Reflector Group
242
Decal Group
244
Ladder & Platform Group
246
Tank Top Opening
248
Fender Group, Single Axle
250
Mud Flap Installation
252
Sampling Valve, Front Head
254
Overflow Attachment Group
256
Thermometers
258
Enviroflush System
260
Insulated Tank & Tank Components
262
Spraybar Assembly, 18 FT
266
Potentiometer
272
Spray Valve Assembly
274
Spray Valve Assembly, 20 FT
276
Spray Valve Assembly
280
Solenoid Valve, 10/12 Valve (for 18 FT Spraybar)
282
Solenoid Valve, 12 Valve (for 20 FT Spraybar)
284
Diesel Burner, Double Flue, Outfire, no Thermostat I
286
Diesel Burner, Double Flue, Outfire, no Thermostat II
289
LPG Burners, Double Flue, Auto Ignition
290
LPG Burners, Double Flue, Manual Ignition
294
LPG Tank, 52 Gallon
296
Portable Torch Holder Assembly, LPG
298
Fender Group, Tandem Axle
300
Fender Group, Triple Axle
302
Mud Flap Group, Full Width
304
Washdown System
306
Return Line Valve
310
Tank & Ladder Group, 1000 Gallon Tank
312
Tank & Ladder Group, 1500 Gallon Tank
314
Tank & Ladder Group, 3000 Gallon Tank
316
Tank & Ladder Group, 3500 Gallon Tank
318
Tank & Ladder Group, 4000 Gallon Tank
320
Alphabetical Parts Index
322
4
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Rosco Maximizer 3B Specifications
General
Brand
Rosco
Model
Maximizer 3B
Category
Utility Vehicle
Language
English