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Rotex A1 BG User Manual

Rotex A1 BG
64 pages
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For certified companies
ROTEX
A1 BG
Installation and maintenance
instructions
Gas condensing boiler
For the types
A1 BG 25-e
A1 BG 25F-e
A1 BG 40-e
A1 BG 40F-e
GB
Output 02/2014
0085 AS 0011


Table of Contents

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Rotex A1 BG Specifications

General IconGeneral
BrandRotex
ModelA1 BG
CategoryBoiler
LanguageEnglish

Summary

Guarantee and Conformity

Warranty Conditions

Details about the warranty terms for the heating units.

Declaration of Conformity

Statement confirming compliance with European Directives.

Safety

Observing Instructions

Crucial instructions for safe installation and operation of the heating system.

Warning Signs and Symbols

Explanation of warning signs to indicate potential dangers.

Avoid Danger

Guidelines to prevent serious physical injuries or death from improper use.

Proper Use

Specifies the intended use of the ROTEX A1 boiler for heating systems.

Instructions for Operating Safety

Safety precautions for operating the heating system.

Product Description

Boiler Design and Components

Detailed illustration and identification of boiler components.

Brief Description

Overview of the ROTEX condensing boiler's features and technology.

Set-up and Installation

Dimensions and Connection Dimensions

Technical drawings and tables with installation dimensions and connection points.

Different Set-ups

Various installation variants for room-air independent and dependent operation.

Transport and Delivery

Instructions and precautions for transporting and delivering the condensing boiler.

Installing the Condensing Boiler

Steps and requirements for installing the condensing boiler unit.

Air/Flue System (LAS)

Information and instructions related to the air and flue gas system.

Water Connection

Instructions for connecting the heating circuit and storage tank filling.

Connect the Condensate Drain

Steps for connecting the condensate drain hose and ensuring proper function.

Establish Connection and Electrical Equipment

Procedures for electrical and gas connections and component setup.

Filling the Heating System

Step-by-step process for filling the heating system with water.

Start-up

Initial Start-up

Procedures and requirements for the initial start-up of the ROTEX A1.

Checklists for Start-up

Comprehensive checklists to ensure correct setup before operation.

Control Unit

Operating Elements on the Boiler Control Panel

Overview of buttons, displays, and indicators on the control panel.

Replacing the Operating Section RoCon B1

Step-by-step guide for replacing the main operating module.

Changing the Boiler Control Panel

Instructions for replacing the entire boiler control panel unit.

Changing Cables

Procedures for replacing internal and external cables.

Changing the Sensors

Procedures for replacing various sensors within the unit.

Replacing the Fuse or Control Panel Circuit Board

Instructions for replacing fuses or the main circuit board.

Wiring Diagram

Schematic illustrating electrical connections and component locations.

Gas Burner

Design and Brief Description

Detailed overview of the burner's construction and key parts.

Automatic Firing CM124-R1

Features and functions of the automatic firing control unit.

Safety Function

Explanation of safety shutdowns and malfunction indicators.

Burner Setting

Procedures for adjusting burner settings and parameters.

Removing/Fitting the Burner

Steps for safely removing and reinstalling the burner.

Hydraulic Connection

Connection Accessories

Details on recommended accessories for hydraulic connections.

Hydraulic System Connection

Schematics showing integration with hot water storage tanks.

Service and Maintenance

General Overview of Service and Maintenance

Importance of regular maintenance for energy efficiency and lifespan.

Service and Maintenance Tasks

Specific tasks for performing annual service and maintenance.

Checking the Connections and Pipes

Inspection of all lines and connections for leaks and damage.

Checking and Cleaning the Condensate Drain

Procedures for checking and cleaning the condensate drain system.

Checking the Flue Gas Temperature

How to check flue gas temperature and its sensor.

Checking and Cleaning the Combustion Chamber

Steps for cleaning and inspecting the combustion chamber.

Checking the Burner

Inspection of burner components, electrodes, and settings.

Faults and Malfunctions

Troubleshooting

General guidance on identifying and resolving malfunctions.

Overview of Possible Malfunctions

Lists common malfunctions, their causes, and possible solutions.

Fault Codes

A table detailing fault codes, component designations, and faults.

Rectifying Burner Faults and STB Faults

Specific procedures for fixing burner and safety temperature limiter faults.

Emergency Operation

How to operate the boiler in an emergency heating mode.

Taking Out of Service

Temporary Shutdown

Procedures for temporarily shutting down the heating system.

Final Shutdown and Disposal

Instructions for permanently decommissioning and disposing of the unit.

Technical Data

Basic Data Condensing Boiler

Key technical specifications and dimensions of the boiler.

Heating Circulation Pump and 3-Way Diverter Valve (A1 - all types)

Technical details for the circulation pump and diverter valve.

Gas Type, Connection Pressures

Permitted gas inlet pressures for various gas types and countries.

Performance Diagrams

Graphical representations of burner load and output characteristics.

Flow Rate and Residual Feed Height

Data on flow rates and pump head required for heating networks.

Temperature Sensor

Resistance characteristics of temperature sensors.

Tightening Torque

Recommended torque values for various screws and connections.

For the Chimney Sweep

Data for Designing the Flue Gas Pipe

Data for calculating flue gas pipe dimensions based on output.

Emissions Measurement

Procedures for conducting emissions measurements on the boiler.

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