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Rotex GW-30 C22 User Manual

Rotex GW-30 C22
432 pages
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ROTEX 4P374379-1D* 88552704 * 11/02/2016
4P374379-1D* 88552704 * 11/02/2016

Table of Contents

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Rotex GW-30 C22 Specifications

General IconGeneral
BrandRotex
ModelGW-30 C22
CategoryBoiler
LanguageEnglish

Summary

SAFETY INSTRUCTIONS

General Safety Precautions

Safety instructions and general precautions for installation and use of the boiler.

UNIT DESCRIPTION

General Unit Information

Description of the wall-mounted gas boiler and its basic features.

Unit Functionality

Explanation of the boiler's modulating high-efficiency operation.

Operating Modes Overview

Overview of the unit's operational states, detailed on subsequent pages.

Operating Modes Explained

Detailed descriptions of various operating modes like Standby, CH, and DHW.

Heating Up Unit Function

Explanation of the tap comfort function for fast domestic hot water supply.

PC Interface and Test Programs

Information on connecting a PC and executing test programs.

TEST PROGRAMS

Test Program Details

Description of available test programs and how to use them.

Frost Protection

Explanation of the unit's frost protection mechanism and its requirements.

MAIN COMPONENTS

Component Identification

Diagram and list identifying all major internal components of the boiler.

Available Accessories

List of optional accessories for the boiler with their article numbers.

INSTALLATION

Installation Measurements

Detailed dimensions and connection points for unit installation.

Installation Space Requirements

Guidelines for selecting the appropriate installation location and ventilation.

Unit Assembly

Instructions for assembling the suspension strip, bottom connection set, and the unit.

CONNECTING COMPONENTS

Connecting Central Heating (CH)

Steps for connecting the central heating installation to the unit.

Connecting Domestic Hot Water (DHW)

Instructions for connecting the domestic hot water system to the unit.

Electronic Connections

Details on electrical connections for thermostats and sensors.

Connecting Room Thermostats

Guide to connecting different types of room thermostats, including wireless.

Outdoor Temperature Sensor

Instructions for connecting an outdoor sensor for weather-dependent regulation.

Gas Connection

Procedure for connecting the gas supply to the unit.

FLUE AND AIR SUPPLY DUCT

Flue and Air Duct Installation

Guidelines for installing flue and air supply duct materials, including safety.

Outlet Systems Configuration

Description of various permitted flue gas outlet systems and their configurations.

Flue Material Specifications

Details on available flue materials for different unit categories (C13, C33).

Connection to Flue Systems (B23, B33)

Instructions for connecting to flue systems without air inlet, including length limits.

Connection to Sealed Flue Systems

Permitted pipe lengths and assembly for sealed flue systems (concentric and parallel).

Free Market Flue Gas Materials (C63)

Information on using CE-approved flue materials and identification strings.

Securing the Flue System

Regulations and methods for properly securing the flue system components.

Communal Exhaust Systems

Guidelines for air supply from facade/roof outlet with communal exhaust systems.

Combined Flue/Air Inlet Systems (C43)

Details on combined flue outlet/air inlet systems, including diameter requirements.

Concentric Horizontal Outlet in Shaft (C93)

Specifics for concentric horizontal flue gas outlets within a vertical shaft.

COMMISSIONING AND INSTALLATION

Filling and Air Purge

Procedure for filling the unit and installation with water and purging air.

Unit Commissioning Procedure

Steps to follow after filling and purging to commission the unit.

Switching Off the Unit

Instructions for safely switching off the unit and details on frost protection.

SETTING AND ADJUSTMENT

Direct Operation via Panel

How to operate functions like On/Off, Summer mode, and Tap Comfort directly.

Parameter Settings via Service Code

Detailed table and procedure for adjusting various unit parameters using the service code.

Setting Maximum CH Power

Procedure to adjust the maximum central heating power output.

Setting Pump Capacity

How to adjust the modulating pump capacity based on CH load.

Weather Dependent Regulation

Configuration of weather-dependent regulation using an outdoor sensor.

Gas Type Conversion

Instructions for converting the unit to a different type of gas.

Gas/Air Regulation Adjustment

Procedure for checking and adjusting the gas/air ratio.

Setting Gas/Air Ratio

Detailed steps for checking and adjusting the CO2 percentage for optimal combustion.

MALFUNCTIONS AND TROUBLESHOOTING

Displaying Last Malfunction

How to view the last recorded malfunction code on the display.

Malfunction Code Reference

Table of malfunction codes, descriptions, and possible causes/solutions.

Other Faults and Solutions

Troubleshooting guide for various faults like noisy ignition, resonance, and no heating.

MAINTENANCE PROCEDURES

Unit Disassembly for Maintenance

Step-by-step guide for safely disassembling the unit for maintenance tasks.

Cleaning Internal Components

Instructions for cleaning the heat exchanger, condense outlet tray, and siphon.

Unit Reassembly and Fitting

Guidance on correctly refitting components after maintenance, including seals and connections.

TECHNICAL SPECIFICATIONS

Unit Category and Gas Suitability

Overview of unit categories and gas types the boiler is suitable for.

Domestic Water and CH Performance Data

Technical data for domestic water and central heating performance.

Other Performance Data and Electrical Specs

Details on gas consumption, flue gas, electrical data, and dimensions.

Product Fiche and Energy Efficiency

Technical product fiche details including energy efficiency ratings and consumption.

Electrical Diagram and Connections

Diagram showing electrical connections for sensors, pumps, and thermostats.

NTC Resistance Values

Table of NTC thermistor resistance values at different temperatures.

WARRANTY CONDITIONS

General Warranty Terms

Overview of general warranty conditions and voiding factors.

Environmental Considerations and Intended Use

Notes on unit disposal, materials, and intended application.

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