Important: Note the number and location of the
factory welds for installation of the outer body
side panel.
6. Locate and drill out all the necessary
factory welds.
7. Remove the outer body side panel.
Installation Procedure
Important: If the location of the original plug weld
holes can not be determined, space the plug
weld holes every 40 mm (1
1
⁄
2
in) apart.
1. Drill 8 mm (5/16 in) plug weld holes in the service
part as necessary in the corresponding locations
noted on the original panel.
2. Prepare all mating surfaces for welding as
necessary.
3. Apply 3M Weld-Thru Coating P/N 05916 or
equivalent to all mating surfaces.
875642
875643
875641
3-124 2003 Saturn Ion
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