7. Remove the rear portion of the rail.
8. Cut the upper outer flanges of the rear portion of
the rear rail service part. Cut the flanges back to
the first scribe line and remove the tabs.
9. Cut the lower radius corners of the service part
back to the first scribe line and remove the small
corners.
10. Bend the bottom side of the service part at the
sectioning location inward slightly by aligning a
vice grip flanging tool or similar tool at the
first scribed line.
11. Prepare the sectioning area of the rear rail for
welding.
12. Apply 3M
®
Weld-Thru coating P/N 05916 or
equivalent to all mating surfaces.
13. Position the rear rail section using 3-dimensional
measuring equipment. Clamp the rail section
in place.
872770
872763
872770
3-154 2003 Saturn Ion
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