Scania DC16 User Manual

OPM 300 en-GB 2
© Scania CV AB 2020, Sweden
Start of warranty . . . . . . . . . . . . . . . . . . . . . . . . 3
Scania engines engine warranty for industrial
engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Emission control systems warranty. . . . . . . . . 4
Emission control system warranty statement . 4
California emission control warranty statement
8
Your warranty rights and obligations . . . . . . . 8
Manufacturer's warranty coverage . . . . . . . . . 8
Owner's warranty responsibilities . . . . . . . . . . 8
SCR catalytic converter . . . . . . . . . . . . . . . . . . 9
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Power classes . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Environment and safety . . . . . . . . . . . . . . . . . 14
Environmental responsibility . . . . . . . . . . . . 14
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Warnings and advisories . . . . . . . . . . . . . . . . 15
Engine data plate . . . . . . . . . . . . . . . . . . . . . . . 20
Component identification . . . . . . . . . . . . . . . . 21
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
SCR system . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Stage V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Starting and running . . . . . . . . . . . . . . . . . . . . 24
Checks before first start . . . . . . . . . . . . . . . . 24
Checks before running . . . . . . . . . . . . . . . . . 25
Starting the engine . . . . . . . . . . . . . . . . . . . . 26
Running. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Engine shutdown. . . . . . . . . . . . . . . . . . . . . . 34
Checks after running . . . . . . . . . . . . . . . . . . . 35
Transporting engines. . . . . . . . . . . . . . . . . . . 35
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Engines with few hours of operation . . . . . . 38
Cleaning the engine. . . . . . . . . . . . . . . . . . . . 38
Maintenance interval. . . . . . . . . . . . . . . . . . . 39
Particulate filter maintenance intervals. . . . . 40
Lubrication system . . . . . . . . . . . . . . . . . . . . . 41
Oil grade . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Oil analysis . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Checking the oil level . . . . . . . . . . . . . . . . . . 46
Maximum angles of inclination during operation
46
Changing the oil . . . . . . . . . . . . . . . . . . . . . . 47
Cleaning the centrifugal oil cleaner . . . . . . . 48
Operational testing of the centrifugal oil cleaner
52
Renewing the oil filter. . . . . . . . . . . . . . . . . . 53
Air cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Reading the vacuum indicator. . . . . . . . . . . . 54
Renewing the air cleaner filter element and safe-
ty cartridge . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Cooling system . . . . . . . . . . . . . . . . . . . . . . . . . 56
Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Checking the coolant level . . . . . . . . . . . . . . .61
Checking the coolant's antifreeze and corrosion
protection . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
Changing the coolant and cleaning the cooling
system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
Fuel system . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
Cleanliness requirements . . . . . . . . . . . . . . . .71
Checking the fuel level. . . . . . . . . . . . . . . . . .72
Renewing the fuel filters . . . . . . . . . . . . . . . .73
Bleeding the fuel system . . . . . . . . . . . . . . . .80
Other . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82
Checking the drive belt . . . . . . . . . . . . . . . . .82
Checking for leakage . . . . . . . . . . . . . . . . . . .83
Checking and adjusting the valve clearance .84
Renewing the reductant filter. . . . . . . . . . . . .87
Cleaning the reductant tank filler filter . . . . .90
Cleaning the reductant tank ventilation filter.90
Cleaning the reductant tank . . . . . . . . . . . . . .91
Renewing the particulate filter. . . . . . . . . . . .92
Quality requirements for fuel . . . . . . . . . . . . .98
Diesel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98
Biodiesel (FAME) . . . . . . . . . . . . . . . . . . . .101
HVO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102
GTL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102
Reductant for SCR . . . . . . . . . . . . . . . . . . . . .103
Preparing the engine for storage . . . . . . . . . .104
Preservative products . . . . . . . . . . . . . . . . . .104
Preparations for storage . . . . . . . . . . . . . . . .105
Technical data . . . . . . . . . . . . . . . . . . . . . . . . .107
General data . . . . . . . . . . . . . . . . . . . . . . . . .107
Lubrication system . . . . . . . . . . . . . . . . . . . .107
Intake system . . . . . . . . . . . . . . . . . . . . . . . .108
Cooling system. . . . . . . . . . . . . . . . . . . . . . .108
Fuel system. . . . . . . . . . . . . . . . . . . . . . . . . .108
Electrical system . . . . . . . . . . . . . . . . . . . . .108
Scania Assistance . . . . . . . . . . . . . . . . . . . . . .109
General tightening torques for screw joints .110
Hexagon screws, hexagon socket screws, Torx
screws, hexagon nuts . . . . . . . . . . . . . . . . . .110
Flange screws with hexagonal head and hexago-
nal flange nuts . . . . . . . . . . . . . . . . . . . . . . .110
Hose clamps . . . . . . . . . . . . . . . . . . . . . . . . .111

Scania DC16 Specifications

General

Engine Type	Diesel
Displacement	16.4 liters
Fuel Type	Diesel
Configuration	V8
Bore x Stroke	130 mm x 154 mm
Compression Ratio	17.3:1
Fuel System	Common rail
Aspiration	Turbocharged
Turbocharger	Yes
Aftertreatment	SCR
Cooling System	Liquid-cooled
Weight	Approximately 1350 kg (dry weight)
Power Output	up to 770 hp