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Scott Safety Simple User Manual

Scott Safety Simple
48 pages
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Stationary Air Compressor Systems
Operating Instructions
HUSH Air Compressor
Simple Air Compressor

Table of Contents

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Scott Safety Simple Specifications

General IconGeneral
BrandScott Safety
ModelSimple
CategoryAir Compressor
LanguageEnglish

Summary

Important Safety Instructions

Safety Notations and Symbols

Safety Notation Definitions

Explains DANGER, WARNING, CAUTION, and NOTE symbols used in the manual.

Safety Labels and Identification

Understanding Safety Labels

Emphasizes reading and understanding affixed safety labels before operation.

Limited Warranty Information

Introduction to Stationary Air Compressor Systems

Manual Scope and System Overview

Outlines the manual's content, system purpose, and general installation advice.

Critical Safety: Installation and Operation

Warns about potential injury or death if not installed and operated by trained personnel.

System Features and Components

General Description of System Components

Details the standard features including stages, condensate drain, gauges, and oil shut-off.

Routine Maintenance Responsibilities

Emphasizes operator training, adherence to safety, and technician involvement for advanced maintenance.

Simple Air System Components

Component Identification: Simple Air

Identifies key components like Stage Gauges, Purification Filters, and Electric Box.

HUSH Air Compressor System Components

Component Identification: HUSH Air

Identifies key components like Purification Filters, Condensate Container, and Pressure Relief Valve.

Principle of Operation: Air Production

Air Compression and Purification Process

Explains the multi-stage compression, filtration, and purification stages of the system.

Breathing Air Quality Standards and Monitoring

X4 Controller Monitors and Quality Assurance

Details X4 controller features for monitoring air quality (CO, Dew Point) and responsibilities.

Critical Safety: Air Quality Monitoring Responsibility

Highlights the critical need for user responsibility in ensuring air quality if monitors are absent or non-operational.

Simplified System Diagram

X4 Controller Operation and Models

X4 Controller Models and Modes

Describes the four X4 controller models and their operational modes (AUTO/MANUAL).

Flow Control and Air Adjustment

Explains the Flow Control Dial and Air Flow Adjustment Eye features on X4 controllers.

Air Purification Process and Capacity

Purification Chambers and Air Filtering

Details the multi-stage purification process and its capacity for filtering air.

Air Storage Systems and Cylinders

Storage Cylinder Types: DOT and ASME

Explains the specifications and inspection requirements for DOT and ASME storage cylinders.

Bulk vs. Cascade Storage System Configurations

Differentiates between bulk and cascade storage configurations and their operation.

Breathing Air Cylinder Handling and Charging

RevolveAir and Guardian Charging Stations

Describes the RevolveAir and Guardian charging stations for filling breathing air cylinders.

Optional Dual Pressure Regulator

Dual Pressure Regulator Functionality

Details the dual pressure regulator's role in setting two standard fill pressures for cylinders.

Auxiliary Air Outlets and Gauges

Standard and Optional Auxiliary Outlets

Describes standard and optional auxiliary air outlets for various compressed air needs.

Starting and Operating the Compressor System

Operator Responsibilities and Introduction

Outlines operator duties and introduces the starting/operating procedures.

Working with Compressed Air Safety Precautions

Provides critical safety guidelines for handling high-pressure compressed air.

Pre-Operation Checks and Inspections

Importance of Pre-Operation Checks

Stresses the importance of performing all pre-operation checks before starting the unit.

Critical Safety: Service and Electrical Precautions

Warns against unauthorized maintenance and emphasizes electrical safety procedures.

Removing the Cabinet Enclosure

Quarter-Turn Screw Panel Removal

Details the procedure for removing cabinet panels secured by quarter-turn screws.

Cabinet Panel Removal: Finger Screw Type

Access Panel Removal with Finger Screws

Provides step-by-step instructions for removing cabinet panels secured by finger screws.

Detailed Pre-Operation Check Procedures

System Checks: Maintenance, Power, and Intake

Covers checking maintenance schedule, electrical power, air intake, and clearances.

High Pressure Connections and Oil Level Check

Details inspection of high pressure connections and checking the compressor oil level.

Approved Lubricating Oil Specifications

Lists approved lubricating oils (Anderol 500, XL-700) for the compressor.

Compressor System Operation Basics

Operator Supervision and Hearing Protection

Emphasizes continuous operator monitoring and the need for hearing protection.

Critical Safety: Unattended Operation and Injury

Warns against leaving the system unattended and potential injury from failure to monitor.

Compressor Rotation Verification

Correct Compressor Rotation Check

Details how to verify correct compressor rotation, especially for 3-phase power.

X4 Control Panel Functions

Understanding X4 Control Panel Layout

Explains the X4 controller's panel, buttons, and display for system operation.

X4 Controller Operating Modes and Features

AUTO vs. MANUAL Operating Modes

Explains the functionality of AUTO and MANUAL modes for compressor operation.

Flow Control and Air Adjustment Features

Describes the Flow Control Dial and Air Flow Adjustment Eye.

Critical Safety: Air Quality in Non-Monitored Systems

Reiterates user responsibility for air quality in systems without CO/DP monitors.

Operating the Compressor: Step-by-Step

System Startup and Mode Selection

Guides through powering on the system and selecting AUTO or MANUAL mode.

Understanding AUTO Mode Restart Behavior

Explains how AUTO mode automatically restarts the compressor based on pressure.

Compressor Operation Monitoring and Control

Monitoring Gauges and Flow Control Adjustment

Covers monitoring pressure gauges and adjusting flow control for air quality monitors.

Drain Cycles and Cool-Down Procedures

Explains manual and automatic drain cycles and the compressor cool-down process.

Accessing System Information via INFO Button

Retrieving Run Time and Schedule Data

Details how to use the INFO button to view system run time and service schedules.

Understanding Service Notifications

Reporting Service Due Alerts

Instructs operators to report SERVICE light notifications to the System Administrator.

Compressor Operation and Restart Logic

AUTO Mode Restart and Charging Procedures

Describes automatic restart behavior in AUTO mode and proceeding to cylinder charging.

Critical Safety: AUTO Mode Operation Warning

Warns against performing service during AUTO mode due to automatic restart risk.

Compressor Stage Gauge Readings and Interpretation

Interpreting Stage Pressure Readings

Provides expected pressure readings for each stage of HUSH and Simple Air compressors.

System Override Capabilities and Usage

Override Functionality and Password Protection

Details the override capability for out-of-tolerance conditions and its password protection.

Critical Safety: Emergency Override Usage

Stresses using override only in extreme emergencies and the need for continuous monitoring.

Normal System Shutdown Procedure

Cool-Down Cycle and Power Off

Explains the cool-down cycle before shutdown and turning off the external power.

Emergency Shutdown Procedure

Emergency Shutdown Button and Lockout

Details the function of the emergency shutdown button and its lockout period.

Charging the Air Storage System

Storage Cylinder Installation and Inspection

Covers requirements for installing and periodically inspecting storage cylinders.

Charging Storage Cylinders: Process

Bulk and Cascade Volume Charging

Explains the process for charging storage cylinders in bulk or cascade configurations.

Storage Cylinder Inspection Details

DOT Cylinder Inspection and Testing Requirements

Outlines the visual inspection and hydrostatic testing requirements for DOT cylinders.

Operator Maintenance Checks and Responsibilities

Routine Operator Checks (System Off/Running)

Details essential checks for the operator to perform when the system is off and running.

Critical Warning: Unauthorized Maintenance

Warns against performing maintenance beyond manual scope without proper certification.

Scheduled Maintenance Service by Technician

Technician Service Intervals (50/100 Hours)

Lists maintenance tasks to be performed by a technician at 50 and 100-hour intervals.

Air Quality Testing Schedule

Specifies the schedule for checking air quality, including CO monitor calibration and air samples.

Condensate Container Draining and Disposal

Condensate Draining and Disposal Procedures

Explains how to drain the condensate container and proper disposal methods.

Electrical Fuses and Circuit Breakers

Fuse Replacement and System Check

Guides on checking, replacing fuses, and notifying a technician if issues persist.

Inlet Filter Maintenance and Replacement

Checking and Changing the Inlet Filter

Details how to check and replace the compressor's inlet filter element.

Purification System Moisture Indicator Check

Interpreting Moisture Indicator and Filter Change

Explains how to read the moisture indicator and when to change purification filters.

Compressor Drive Belt Inspection

Drive Belt Condition and Tension Check

Details how to inspect the compressor drive belt for condition and tension.

Additional Features of Charging Stations

Charging Station Feature Overview

Introduces additional features related to SCOTT breathing air cylinder charging stations.

Auxiliary Air Outlets: High Pressure Use

Full Pressure and Regulated Outlets

Explains the full pressure and regulated pressure auxiliary outlets on charging stations.

Critical Safety: SCBA Cylinder Charging Precautions

Warns against charging SCBA cylinders while worn, especially in hazardous atmospheres.

Optional Regulated Pressure Outlets

Regulated High Pressure Outlet Operation

Details the operation of the optional regulated high pressure outlet.

Critical Safety: High Pressure Receiver Connection

Emphasizes connecting high pressure outlets to suitable receivers to prevent injury.

Optional Regulated Low Pressure Outlet

Low Pressure Outlet Operation and Controls

Explains the operation of the optional regulated low pressure outlet and its controls.

Critical Safety: Pneumatic Tool Usage Precautions

Warns about using low pressure outlets for pneumatic tools and potential contamination.

System Administrator Responsibilities and Access

Administrator Tasks: System Settings and Service

Outlines administrator tasks including modifying settings and performing system service.

Modifying System Settings: Password and Override

Changing the User Password

Provides steps for changing the system's user password.

System Override Capability Management

Enabling/Disabling the Override Feature

Describes how the System Administrator can enable or disable the override feature.

Performing System Service and CO Monitor Calibration

Recording Air Sample Date

Details the process for recording the current air sample date.

Calibrating the Carbon Monoxide Monitor

CO Monitor Calibration Procedure Steps

Provides step-by-step instructions for calibrating the Carbon Monoxide monitor.

Calibrating the Carbon Monoxide Monitor (Continued)

Completing CO Monitor Calibration and System Return

Details the final steps for CO monitor calibration and returning to the start-up screen.

Maintenance Record Log

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