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ShopBot D2418 - User Manual

ShopBot D2418
33 pages
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*Tool shown with optional spindle and speed controller.
© Copyright 2016 ShopBot Tools, Inc. page 1
ShopBotTools.com888-680-4466 •
Desktop Quick-Start Guide
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Summary

General Safety and Precautions

Safe Use and Supervision

Learn and understand safe use. Do not allow untrained individuals to operate.

Personal Protective Equipment

Wear eye, ear, and closed-toe shoes. Flying debris can cause injury.

Machine Operation Safety

Ensure material is secured, avoid placing hands on rails, never wear gloves.

Unattended Operation and Fire Safety

Never leave machine running unattended. Keep fire extinguisher nearby.

In the Crate

Desktop D2418 Contents

Shows the main ShopBot Desktop D2418, thumb drive, and guides included in the crate.

Optional Dust Enclosure Components

Illustrates the parts of the optional dust enclosure system.

Collets, Wrenches, and Bit Kit

Shows collet sets, wrenches, and the optional bit kit.

Z Zero Assembly, Power Cord, and Bolts

Depicts the Z Zero Assembly, power cord, and hold down bolts.

Main Parts of the ShopBot Desktop D2418

Front View Component Identification

Identifies key components of the ShopBot Desktop from the front view.

Back View Component Identification

Identifies key components of the ShopBot Desktop from the back view.

Introduction

Guide Overview and Resources

Explains the guide's scope, setup info, and where to find additional help and resources.

Uncrating

Uncrating Procedures and Safety

Details uncrating steps, required tools, and safety precautions for lifting the machine.

Assemble Parts

Leveling Feet Adjustment

Instructions on adjusting the leveling feet to ensure the tool does not rock.

Z Zeroing Assembly Connection

Guide on plugging the Z zeroing assembly cable into its receptacle.

Install Dust Enclosure (Optional)

Dust Enclosure Parts and Tools

Lists the parts and tools required for installing the optional dust enclosure.

Attaching Side Enclosure Panels

Step-by-step instruction for attaching the side panels to the enclosure.

Completing Dust Enclosure Assembly

Instructions for installing the rear support, rear panel, and front support for the dust enclosure.

Load Software

Computer System Requirements

Details the minimum and recommended computer specifications for running the ShopBot software.

Software Installation Notes

Provides important notes on software permissions, language settings, and administrative accounts.

Computer Configuration

Pre-Installation Configuration Steps

Recommends configuring the computer by setting UAC, disabling network/security, and ensuring no USB connection.

Connect Power

Software Installation Overview

Guides on installing ShopBot 3 and VCarve software from the thumb drive.

Emergency Stop and Pausing

Explains the function of the emergency stop switch and how to pause the tool using the space bar.

Connecting Power and USB

Instructions for connecting the power cord to the machine and the USB cable to the computer.

Launch Software

Starting the ShopBot Software

Guide on turning on the machine and launching the ShopBot 3 software.

Loading Machine Settings

Steps to select and load the correct settings file for the ShopBot Desktop.

Move the Desktop Tool

Easy Control Panel Overview

Explains the functions of the 'Easy' control panel for machine information and controls.

Accessing the KeyPad

Instructions on how to access the 'KeyPad' panel from the 'Easy' control panel.

The KeyPad

Manual Axis Movement Controls

Details how to use the KeyPad and keyboard to manually move the X, Y, and Z axes.

Installing Router Bits and Collets

Powering Down Router;Spindle

Instructions for safely switching off the router or spindle before performing maintenance.

Bit and Collet Installation

Guides on installing collets and router bits into the spindle, ensuring proper fit and grip.

Bit Installation and Maintenance

Removing Dust Foot

Instructions on how to remove the dust foot from the spindle assembly.

Securing the Collet Nut

Steps for threading and tightening the collet nut onto the spindle, with tightening notes.

Zero the X- and Y-Axes

Initiating X;Y Axis Zeroing

Details on how to zero the X and Y axes using the control panel button.

Verifying X;Y Zero Position

Confirms that the X and Y locations read .000 and the spindle is at the front-left corner.

Zero the Z-Axis

Z-Axis Zeroing Preparation

Steps to move the spindle and prepare the Z zero plate and grounding clip for zeroing.

Connecting Z Zeroing Components

Instructions for attaching the grounding clip and placing the Z zero plate for axis zeroing.

Executing Z-Axis Zeroing

Process for zeroing the Z-axis, including software prompts and physical contact with the Z plate.

Finalizing Z-Axis Zeroing

Confirms the Z-axis is zeroed and describes retracting the bit and exiting the program.

Move to Home Position

Reassembling Machine Components

Instructions for reattaching the dust foot and front enclosure panel.

Initiating Home Position Movement

Details on clicking the 0,0 button to move the spindle/router to its home position.

Warm Up (Spindle Models Only)

Spindle Interlock and VFD Setup

Explains the function of the VFD and spindle interlock switch, and setting initial VFD value.

Spindle Warm-Up Procedure

Details the 10-minute warm-up cycle for the spindle before cutting operations.

Spindle RPM Adjustment

Describes how to adjust the VFD to different settings for various spindle RPMs.

RPM Settings Table (60 Hz)

Provides a table correlating VFD display values to spindle RPMs for 60Hz systems.

RPM Settings Table (50 Hz)

Provides a table correlating VFD display values to spindle RPMs for 50Hz systems.

Preparing to Cut

Safety Reminders for Cutting

Reminds about emergency stop and pausing the tool with the space bar.

Restarting After Power Loss

Details the procedure for restarting the machine after an emergency shut-off or power interruption.

Pre-Cut Information and Documents

Lists essential pre-cut documents like Feeds & Speeds and Material Hold Down.

Trim Deck and Rout Jig Holes

Initiating Rabbet Cutting Process

Steps to start the process of routing a rabbet around the cutting area.

Selecting and Starting Cut File

Guide on downloading the rabbet file and initiating the cut from the software.

Bit Verification for Cutting

Ensures the correct bit is installed before proceeding with the cutting operation.

Executing Rabbet Cut

Details on confirming Z-axis zeroing and starting the router/spindle to perform the rabbet cut.

Understanding Cutting Area and Home Position

Provides context on the cutting area dimensions and the significance of the home position.

Switch to ShopBot FULL

Accessing FULL ShopBot Interface

Instructions on switching from the EASY interface to the FULL ShopBot interface for advanced functions.

Surfacing the Deck

Importance of Deck Surfacing

Explains why surfacing the MDF deck is necessary before cutting due to material variations.

Using the Table Surfacer Tool

Guide on accessing and using the 'Table Surfacer' tool in the FULL ShopBot control.

Configuring and Creating Surfacing File

Details on setting table size, bit diameter, depth, and creating the surfacing file.

Running Surfacing Program and Deck Replacement

Instructions for running the surfacing file and when to replace the MDF deck.

Maintenance

Motor Screws and Rails Maintenance

Guidance on cleaning and lubricating motor screws and rails, with specific warnings.

Scheduled and Routine Maintenance

Details on maintenance tasks after 40 hours of use and as needed, including dust removal.

Bit Insertion Maintenance

Instructions for cleaning collets and applying oil before inserting a new bit.

Resources

Video and Training Resources

Links to ShopBot tutorials, videos, and training classes for further learning.

Software and Tooling Information

Provides links to CAD/CAM software information and lists of tooling and materials.

Community and Support Channels

Directs users to the ShopBot Forum, technical support, and documentation.

ShopBot D2418 Specifications

General IconGeneral
BrandShopBot
ModelD2418
CategoryControl Systems
LanguageEnglish

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