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Siemens LMV27.100x2 User Manual

Siemens LMV27.100x2
219 pages
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Software version
V03.70
CC1P7541en
17.12.2018
Building Technologies
LMV27.100x2
Basic unit with integrated air-fuel ratio control for
forced draft burners
Basic Documentation
The LMV27 and this Basic Documentation are intended for OEMs which integrate the units in their products!

Table of Contents

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Siemens LMV27.100x2 Specifications

General IconGeneral
Flame safeguard controlYes
Restart interlockYes
Relay outputs4
ApplicationBurner control
Frequency50/60 Hz
Flame detectionUV, ionization, or IR
Temperature Range-20...+60 °C
Ambient temperature-20...+60 °C
CommunicationNo

Summary

Basic Documentation

1 Safety notes

1.1 Warning notes

Critical warnings for safe operation, installation, and maintenance of the LMV27.

1.2 Mounting notes

Guidelines and requirements for proper physical mounting of the LMV27 unit.

1.3 Installation notes

Key considerations for electrical wiring, cable routing, and installation safety.

1.4 Electrical connection of the LMV27

Details on SELV, PELV, and FELV electrical connections for the LMV27.

1.6 Electrical connection of flame detectors

Guidelines for connecting flame detectors to ensure optimal signal transmission and safety.

1.7 Commissioning notes

Essential checks and procedures for safe and correct commissioning of the LMV27 system.

1.8 Notes on settings and parameter settings

Guidelines for parameter settings, burner identification, and safe operation.

4 Technical Data

4.1 LMV27 basic unit

Detailed technical specifications for the LMV27 basic unit.

4.1.1 Terminal loading Inputs

Specifications for the unit's input terminals and their electrical characteristics.

4.1.2 Terminal loading Outputs

Specifications for the unit's output terminals and their electrical characteristics.

4.4 Flame detectors

Technical details and considerations for various types of flame detectors.

7 Basic unit LMV27

7.1 Description of inputs and outputs

Overview of the LMV27's key inputs and outputs, with references to sequence diagrams.

7.2 Flame detectors

Technical details and considerations for various types of flame detectors.

7.2.1 Loss of flame

Procedures and error codes related to loss of flame events and shutdown.

7.2.2 Extraneous light

How extraneous light affects operation and triggers errors during different phases.

7.2.3 No flame at the end of safety time (TSA)

Error conditions and meanings when no flame is detected within the safety time.

7.3 Digital input

Detailed explanation of digital inputs and their functions.

7.3.1 Safety loop X3–04, pin 1 and 2

Input for the safety loop, its components, and error handling.

7.3.3 Input for external load controller (ON / OFF) X5–03, pin 1

Input for external load controllers for ON/OFF heat requests.

7.3.4 Inputs X5–03 pin 2 and 3 (Opening / Closing or stage 2 / stage 3)

Inputs for external load controllers for stage control or open/close signals.

7.3.5 Air pressure switch X3–02

Input for the air pressure switch, its function, and parameters.

7.3.6 Gas pressure switch for valve proving X9-04

Input for gas pressure switch for valve proving and related parameters.

7.3.7 Gas / oil pressure switch-min, start release gas X5-01

Input for minimum gas/oil pressure switches and start release gas function.

7.4 Digital outputs

7.4.5 Outputs fuel valves V1 / V2 / V3 / PV, type SI – X8–02, X7-01, X7-02

Outputs for connecting gas or oil valves, depending on the fuel train type.

7.5 Program sequence

7.5.1 Time parameters

Table of time parameters used to adapt fuel train characteristics to applications.

7.5.2 Valve proving

Explanation of valve proving function for gas valves to detect leaks.

7.5.3 Special functions during the program sequence

Overview of special functions that can occur during the program sequence.

7.5.3.1. Reset / manual lockout

Methods for manually locking the unit or performing a reset via AZL2 or terminals.

7.5.3.3. Possible start preventions

List of conditions that cause start prevention, with corresponding error codes.

7.5.3.4. Repetition counter

Functionality of repetition counters for different errors and their impact on lockout.

7.5.3.6. Gas shortage program

How the gas shortage program functions, including tests and repetition limits.

7.5.3.11. Test function for approval of burner – loss-of-flame test (TÜV test)

Procedure for verifying detection time in loss-of-flame events for burner approval.

8 Selection of operating mode

9 Connection to load controllers

9.2 External load controller via contacts X5-03, pin 2 / pin 3

Connecting external load controllers via contacts for modulating and multistage operations.

9.6 Prioritization of load controller sources

How the LMV27 selects and prioritizes different load controller sources.

10 Electronic air-fuel ratio control

10.3 Modulating operation

Details on modulating operation, actuator control, and output regulation.

10.3.1 Definition of curves

Defining air-fuel ratio curves using 10 fixed curvepoints and their assignment.

10.3.6 Setting the minimum and maximum output

Adjusting minimum and maximum output settings after curve definition.

10.4 Multistage operation

Operation specific to oil firing, allowing 2-stage or 3-stage modulation.

10.4.1 Definition of curves

Defining air-fuel ratio control via static output points and switch-on/off points.

10.6 Notes on settings and parameter settings

Crucial notes on setting parameters for air-fuel ratio control, including safety and documentation.

11 Actuators X53 / X54

11.3 Referencing

Process of referencing actuators after power-on and during shutdown for position feedback.

11.5 Monitoring the actuator positions

Monitoring actuator positions using optical incremental transducers and error detection.

11.9 Protection against actuator mixup

Detecting actuator mixups through mounting and reference point configurations.

12 Load output X74 pin 3

12.1 Safe separation of mains voltage and extra low-voltage

Ensuring strict separation between mains voltage and low-voltage sides for load output.

13 Fuel meter input X75 pin 1 / X75 pin 2

13.1 Configuration of fuel meter

Configuring fuel meters, including pulse valency and reading/resetting readings.

16 Connection to superposed systems

16.2 Modbus

Configuring the LMV27 to operate as a slave on the Modbus protocol.

17 PC software ACS410

18 Error history

18.1 Error classes

Classification of errors based on severity and switch-off response.

20 Safety notes on use of the AZL2

21 Operating via AZL2 unit

21.1 Description of unit / display and buttons

Overview of the AZL2 unit's display, buttons, and their functions.

21.4 Special functions

Special functions accessible via the AZL2 unit.

21.4.1 Manual lockout

How to manually lock the LMV27 and perform a reset.

21.4.2 Manual control (manual request for output)

Controlling the burner output manually via the AZL2 unit.

21.6 Backup / restore

Storing and transferring settings between the LMV27 and AZL2 for backup and restore.

21.6.1 Backup

Step-by-step guide for creating a backup data set.

21.6.2 Restore

Step-by-step guide for restoring a backup data set to the LMV27.

22 Operation of LMV27 via the AZL2

22.1 Normal display

Standard display in normal operation and navigation to other levels.

22.1.4 Fault status message, display of errors and info

How faults, errors, and lockout conditions are displayed.

22.1.4.1. Display of errors (faults) with lockout

Display format for errors and lockout status messages.

22.1.4.2. Reset

Procedure for resetting the unit after an error or lockout.

22.1.4.4. Error with safety shutdown

Display of safety shutdown errors and diagnostic codes.

22.1.4.6. Start prevention

Display indicating start prevention due to unparameterized or reset operating modes.

22.1.4.7. Safety loop

Display indicating safety loop or burner flange contact issues.

23 Menu-driven operation

23.1 Assignment of levels

Navigating through different operational levels (Normal, Info, Service, Parameter) using button combinations.

25 Service level

25.2.2 Error history

Accessing and potentially deleting the error history.

26 Parameter level

26.1 Entry of password

Procedure for entering passwords to access parameter levels.

26.2 Entry of burner identification

How to enter or modify the burner identification number.

26.3 Change of heating engineer’s password

Steps for changing the heating engineer's password, requiring OEM password entry.

26.4 Change of OEM’s password

Steps for changing the OEM's password.

26.5 Use of parameter level

Navigating and using the parameter level for settings and configuration.

26.11 Fuel / air ratio curves – settings and commissioning

Procedures for initial commissioning and setting fuel/air ratio curves.

26.11.1 Initial commissioning

Steps for initial commissioning and setting air-fuel ratio control.

26.11.4 Warm settings for modulating mode («G mod», «Gp1 mod», «Gp2 mod» and «Lo mod»)

Performing warm settings for modulating modes while flame is present.

26.11.8 Editing the curvepoints

Editing individual curvepoints for fuel and air actuators.

27 Parameter list

28 Error code list (of all LMV2 / LMV3 types)

Error code

List of error codes, diagnostic codes, meanings, and recommended measures.

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