8.7.3 Mechanical faults
Table 8-2 Mechanical faults
↓ Grinding noise
↓ Radial vibrations
↓ Axial vibrations
Possible causes of faults Remedial measures
X Rotating parts grind Establish the cause and realign the parts.
X Rotor or coupling not balanced. Disconnect the rotor or coupling and rebalance.
If the machine has two shaft ends, and a transmission element is only
tted to one end, secure the tted key at the other end to prevent it
from being thrown out. If the rotor has balance type "H" (standard
type), the tted key must be cut back to roughly half of its length.
X Rotor out of round, shaft bent Consult the manufacturing plant.
X X Poor alignment Align the machine set; check the coupling.
(1)
X Coupled machine not balanced Rebalance the coupled machine.
X Shocks from coupled machine Investigate the coupled machine.
X X Uneven running of gear unit Fix the gearing.
X X Resonance of the overall system compris‐
ing motor and foundation
Stabilize the foundation following consultation.
X X Changes in foundation Establish the cause of the changes and eliminate them if necessary;
realign the machine.
(1)
Take any changes into account when warming up the machine.
8.7.4 Rolling bearing faults
Damage to rolling bearings can be dicult to detect in some cases. If in doubt, replace the rolling
bearing. Use other bearing designs only after consulting the manufacturer.
Table 8-3 Rolling bearing faults
↓ Bearing overheats
↓ Bearing "whistles"
↓ Bearing "knocks"
Possible causes of faults Remedial measures
X High coupling pressure Align the machine more accurately.
X Belt tension too high Reduce the drive belt tension.
X Bearing contaminated Clean or replace the bearing. Check the seals.
X High ambient temperature Use a suitable high-temperature grease.
X X Insucient lubrication Grease the bearings as instructed.
X X Bearing canted Contact the service center.
X X Insucient bearing play Contact the service center.
X Excessive bearing play Contact the service center.
X X Bearing corroded Replace the bearing. Check the seals.
Operation
8.7faults
1LE5, 1PC4 shaft heights 280 ... 355
Operating Instructions, 11/2022, A5E41454666A 95