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Siemens UL 489 User Manual

Siemens UL 489
352 pages
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Low Voltage Insulated Case Circuit Breaker
UL489 Circuit Breaker
DANGER
Hazardous voltage.
Will cause death, serious personal injury, or equipment damage.
Turn off and lock out all power supplying this equipment before working on this device.
3ZX1812-0WL20-1AN2923 99994 174
Operating Instructions Catalog No.: CBIM-01001-0119

Table of Contents

Questions and Answers:

Siemens UL 489 Specifications

General IconGeneral
BrandSiemens
ModelUL 489
CategoryCircuit breakers
LanguageEnglish

Summary

Overview of Circuit Breaker Components

Circuit Breaker Components

Identifies and describes the main components of the circuit breaker, including handles, indicators, and trip units.

Cradle Components and Accessories

Details the components of the cradle and optional accessories, such as shutters and interlocking mechanisms.

Circuit Breaker Labels and Identification

Circuit Breaker Frame Accessory Label

Explains the accessory label on the circuit breaker frame, detailing terminal designations for various functions.

Circuit Breaker Frame Type Label

Describes the circuit breaker frame type label, including UL mark, current, voltage, frequency, and interrupting rating.

Frame and Trip Unit Designation

Details the frame designation system and trip unit designation for identifying circuit breaker types and configurations.

Rating Plug and Cradle Type Labels

Explains the rating plug and cradle type labels, including catalog numbers and applicable ratings.

Standard Specifications and Handling

Standard Specifications and Personnel Qualifications

Outlines standard specifications for circuit breakers and cradles, and qualifications for qualified personnel.

Circuit Breaker Packing and Lifting Procedures

Unpacking and Weights

Provides instructions for unpacking circuit breakers and cradles, and lists their respective weights.

Lifting Procedures

Details safe procedures for lifting circuit breakers and cradles using cranes or lifting bar assemblies.

Circuit Breaker Installation Procedures

Mounting and Position Requirements

Specifies mounting requirements, including position, tolerances, cubicle dimensions, and ventilation.

Main Terminal Connections

Details main terminal connections for draw-out and fixed-mount breakers, including cradle and front connections.

Secondary Wiring and Disconnects

Covers secondary wiring, breaker and cradle secondary disconnect blocks, and terminal blocks.

Circuit Breaker Commissioning Steps

Preparation for Draw-out Circuit Breaker

Outlines preparation steps for draw-out breakers, including position indicators and racking handle operations.

Charging the Closing Spring

Details the procedure for manually charging the closing spring of the circuit breaker.

Commissioning Checklist and Operations

Provides a checklist for commissioning, and procedures for closing, opening, and tripping the circuit breaker.

Troubleshooting Common Issues

Offers solutions for common disturbances and possible causes related to circuit breaker operation.

Circuit Breaker Frame Size and Dimension Drawings

Frame Size I Dimensions

Provides dimension drawings for fixed-mounted circuit breakers of Frame Size I.

Frame Size II Dimensions

Presents dimension drawings for fixed-mounted and draw-out circuit breakers of Frame Size II.

Frame Size III Dimensions

Details dimension drawings for fixed-mounted and draw-out circuit breakers of Frame Size III.

Door Cut-outs for Draw-out Breakers

Shows door cutout dimensions for draw-out circuit breakers of Frame Size I, II, and III.

Circuit Diagrams and Terminal Assignments

Terminal Assignments for Trip Units

Details terminal assignments for various internal and external connections of the trip unit.

Auxiliary and Signaling Switches

Explains terminal and wire assignments for auxiliary switches and signaling switches.

Shunt Trip, Undervoltage Trip, and Closing Coil Diagrams

Provides circuit diagrams for shunt trip, undervoltage trip, and closing coil functions.

Electronic Trip Unit Functions and Features

Overview of Trip Unit Functions

Compares functions of ETU745 and ETU776 trip units, including basic and advanced protective features.

Trip Unit ETU745 Overview and Settings

Details the ETU745 trip unit overview, controls, indicators, and overcurrent protection settings.

Trip Unit ETU776 Overview and Settings

Provides an overview of the ETU776 trip unit, covering its controls, indicators, and overcurrent protection settings.

Trip Unit Indicators and Displays

Describes the various indicators and displays on the trip units, explaining their meanings and functions.

Protective Functions and Characteristics

Basic Protective Functions

Details overload, short-time delayed, instantaneous, neutral conductor, and ground fault protection functions.

Additional Functions and Settings

Covers load monitoring, leading signal for L-tripping, phase loss sensing, and thermal memory functions.

Short-time Delayed and Ground-fault Protection Switchable Characteristics

Explains switchable characteristics for short-time delayed and ground-fault protection.

Trip Unit Display Navigation and Operation

Alphanumeric Display Operation

Describes the alphanumeric display, its overview, field installation, and modifying display angle.

Menu Structure and Navigation

Outlines the menu structure of ETU745, showing navigation between modes using buttons.

Displaying Measured Values and Parameters

Demonstrates displaying measured values, characteristics, and setting protection parameters.

Trip Unit Identification, Resetting, and Rating Plug

Trip Unit Identification and Resetting Procedures

Explains how to identify trip units and reset measured minimum/maximum values.

Rating Plug Functionality and Catalog Numbers

Details the rating plug's role in defining rated current and lists associated catalog numbers.

Ground-Fault Protection Modules

Describes ground-fault protection modules, their combinations, and catalog numbers.

Trip Unit Replacement and Self-Test Procedures

Replacing the Trip Unit

Provides step-by-step instructions for removing and replacing the trip unit, including safety warnings.

Internal Trip Unit Self-Test

Explains how to perform an internal self-test for the overcurrent tripping function.

CubicleBUS Modules and System Architecture

CubicleBUS System Architecture

Illustrates the system architecture of CubicleBUS modules, their connections, and components.

Internal Modules: Breaker Status Sensor (BSS)

Details the function and signaling switches for the Breaker Status Sensor (BSS) module.

COM Modules: General Information

Provides general information on COM modules, their communication capabilities (PROFINET, Modbus), and IT security.

Installing and Connecting Communication Modules

Fitting COM Module on Guide Frame

Details the procedure for fitting COM modules onto the guide frame.

Fitting COM Module on Fixed-Mounted Breaker

Provides instructions for fitting COM modules onto fixed-mounted circuit breakers.

Digital Input and Output Modules

Explains the function, installation, and connection of digital input and output modules.

External Sensors and Voltage Supply

External Sensor for Neutral Conductor

Details the external sensor for neutral conductors, including components and terminal assignments.

External Voltage Supply Requirements

Provides information on connecting an external 24 V DC voltage supply and its requirements.

Handheld Test Device Procedures

Handheld Test Device Overview and Preparations

Describes the handheld test device, its view, and necessary preparations before testing.

Testing Circuit Breaker Functions

Guides on testing current sensors, energy transducers, and tripping functions (L, S, I, N, G).

Resetting Reclosing Lockout and Bell Alarm

Resetting the Bell Alarm

Details procedures for resetting the Bell Alarm, including automatic, manual, and remote methods.

Field Installation of Reclosing Lockout

Provides instructions for field installing a reclosing lockout mechanism.

Installing Remote Bell Alarm Reset

Details the installation of the remote Bell Alarm reset coil and cut-off switch.

Shunt Trip, Closing Coil, and Undervoltage Release Installation

Overview and Mounting Locations

Provides an overview of shunt trips, closing coils, and undervoltage release, including mounting locations.

Installing Shunt Trips, Coils, and Devices

Details the procedure for installing shunt trips, closing coils, and undervoltage devices.

Setting Delay Times for Undervoltage Release

Guides on setting delay times for instantaneous and time-delayed undervoltage releases.

Electrical Function Test Procedures

Details electrical function tests for closing coil and undervoltage release.

Auxiliary and Control Switches Installation

Installing Internal Auxiliary Switches S1-S4

Provides instructions for installing internal auxiliary switches S1-S4 and their wiring connections.

Installing the Ready-to-close Switch S20

Details the snap-in mounting procedure for the 'Ready-to-close' switch S20.

Installing Trip Signaling Switches S13, S24, and S26

Describes the installation of specific trip signaling switches and their wiring connections.

Mechanism Operated Contacts (MOC) Installation and Versions

MOC Overview and Versions

Introduces Mechanism Operated Contacts (MOC) and describes their available versions for draw-out breakers.

MOC Installation Instructions

Provides installation instructions for MOC devices, including coupler and baseplate assembly.

Contact Block Handling and Wiring

Details how to remove, install, and wire contact blocks within the MOC assembly.

Motor-Operated Mechanism Installation

Installing the Motor Operator

Provides instructions for installing the motor operator, including safety precautions.

Optional Motor Disconnect Switch Installation

Describes the installation and connection of an optional motor disconnect switch on the front panel.

Indicators and Operating Elements

Limiting Access to OPEN/CLOSE Buttons

Explains how to limit access to the OPEN and CLOSE buttons using an accessory kit.

EMERGENCY OPEN Button Installation

Details the installation of an EMERGENCY STOP mushroom pushbutton.

Operations Counter Installation

Explains the function and installation of the mechanical operations counter.

Locking Devices and Padlocking Provisions

Key Locks for Breaker and Cradle

Introduces key lock types and their applications for securing circuit breakers and cradles.

Padlock Locking Devices

Outlines various padlock locking devices for securing the circuit breaker in different states.

CLOSE/OPEN Padlock Kit Installation

Details the CLOSE/OPEN padlock kit that prevents manual operation of the buttons.

Mechanical Interlocking Configurations and Installation

Mechanical Interlocking Module and Configurations

Describes the mechanical interlocking module and its prerequisites for proper function and configurations.

Interlocking Between Breakers

Details interlocking configurations for two sources, three sources, and feeder breakers.

Installing the Interlocking Module

Provides instructions for installing the interlocking module, including intermediate shaft and Bowden cables.

Phase Barriers and Arc Chute Covers

Phase Barrier Installation

Describes phase barriers, their usable materials, mounting holes, and guide slots.

Arc Chute Covers Installation

Introduces arc chute covers and provides instructions for their field installation.

Circuit Breaker Maintenance Procedures

Qualified Personnel Requirements

Defines the qualifications required for personnel performing maintenance on the equipment.

Preparation for Maintenance

Details steps for opening the breaker, discharging the spring, and removing it from the cradle.

Checking Arc Chutes and Contact Erosion

Recommends inspection of arc chutes and checking for contact erosion using indicators.

Exchanging Primary Disconnects

Details the procedure for exchanging primary disconnects, including finger clusters and stab tips.

Primary Injection Testing Procedures

General Notes and Personnel Qualifications

Provides general notes for testing, personnel qualifications, and proper handling of circuit breakers.

Phase Current Testing Procedures

Explains phase current testing for breakers with and without ground fault protection.

Ground Fault Current Testing Procedures

Details ground fault current testing for 3-wire and 4-wire residual systems and direct sensing.

Technical Data and Ratings

UL489 Listed Breaker Ratings

Lists UL489 ratings for WL frame sizes 1 and 2, including interrupting current and enclosure dimensions.

WL Frame Size Ratings

Provides UL489 ratings for WL frame size 3 and compares ratings across frame sizes 1, 2, and 3.

Circuit Breaker Accessory Ratings

Lists ratings for manual and motor-operated mechanisms, auxiliary releases, and MOC contacts.

Abbreviations and Glossary of Terms

Abbreviations List

Provides a comprehensive list of abbreviations used throughout the document.

Glossary of Key Terms

Defines key terms and concepts related to circuit breakers, trip units, and accessories.

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