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SIGMATEK MDD 121-1 - User Manual

SIGMATEK MDD 121-1
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MDD 121-1
10.03.2021 Page 1
Axis Module 400 V/480 V MDD 121-1
1 Overview
The MDD 121-1 is an axis module for two axes with a
continuous sum current of 6 A at 230 V and 4 A at 400/480 V
and a peak current of 18 A at 230 V and
12 A at 400/480 V.
MDD 100 is a small to midsize power range servo drive
system, especially developed for multi-axial applications in
the low, middle and high performance range.
It is fully integrated in the LASAL operating system and has 1
to 8 servo axes.
Depending on the supply module used and the motor type,
the system is a 1-phase 230 VAC or a 3-phase 400-480 VAC
system.
Four axis modules are available, two single-axis modules for
230 V and 400 V and two dual-axes module for 230 V and
400 V, which have a scalable output current range of the 2
axes.
The supply module and the axes modules are put on a
module carrier, which is mounted on the mounting plate of the cabinet.
The current, speed, and position control of the up to 8 axes work with a cycle time
of 62.5 µs. MDD 100 has a high flexibility in connection of various feedback systems.
VARAN connects the servo drive system to the machine controller.
Integrated safety functions “Safe Torque off” STO and “Safe Stop 1” SS1 with a high safety
level ease the integration into the safety concept of the machine.

Table of Contents

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SIGMATEK MDD 121-1 Specifications

General IconGeneral
BrandSIGMATEK
ModelMDD 121-1
CategoryControl Unit
LanguageEnglish

Summary

Overview

Components of a Servo System

Overview of the servo system components including power supply and axis modules.

General

About this manual

Explains the content and scope of the manual for the MDD 121-1 axis module.

Symbols used in this manual

Defines important symbols and their meanings used throughout the document for safety and warnings.

Safety Instructions

Provides critical safety guidelines and warnings for installation, setup, and operation of the servo drive system.

Conformity with European Directives

Details compliance with European directives like EMC and Low Voltage directives for the servo drive system.

Prescribed use

Outlines the intended and correct usage of the servo drive system according to its design and environment.

Non-prescribed use

Specifies uses or conditions that are not permitted for the servo drive system, including environmental restrictions.

Nameplate

Describes the information found on the product's nameplate, including model number, ratings, and certifications.

Block Diagram and Concept

Presents block diagrams illustrating the system architecture and operational concept of the drive system.

Technical Data Axis Module 400 V;480 V

Lists detailed technical specifications, ratings, and parameters for the axis module.

Ambient conditions, ventilation and mounting

Covers environmental requirements, ventilation strategies, and mounting guidelines for optimal operation.

Auxiliary Power Supply

Specifies requirements and considerations for the auxiliary power supply for the system.

Installation

Important instructions

Key instructions and precautions to be followed before and during the installation process.

Important instructions for the Safety Function

Specific guidelines for correctly implementing and wiring the safety functions of the servo drive.

Planning of the switchgear cabinet

Guidance on planning the switchgear cabinet layout, including connection diagrams and pin assignments.

Safety Function

Implementation

Details the internal switching circuit and block diagram for implementing safety functions.

Function

Explains how safety functions are controlled via digital inputs and the expected system status.

Function Test

Outlines the procedure and conditions for testing the safety function's correct operation.

Example Connection with Switching Contacts

Provides a wiring example for integrating conventional switch contacts into the safety function.

Example: Safety PLC Application

Illustrates how to connect the safety functions using a safety PLC with error-proof outputs.

Personnel safe holding brake control

Discusses the requirements for personnel-safe control of the holding brake, including additional safety contacts.

Interfaces

Motor connector (X11, X21)

Details the standard configuration and wiring for the motor connectors (X11, X21).

Classic emergency stop function (stop category 0)

Describes the classic emergency stop function (stop category 0) for motor control, including component calculations.

Feedback (X12, X22)

Lists the types of feedback devices supported by the servo drive via connectors X12 and X22.

Resolver Feedback

Explains the setup and connection for resolver feedback systems, including cable length limits.

EnDat Feedback

Details the EnDat® encoder interface, cable length, and calculation for maximum cable length.

Hiperface Feedback

Describes the Hiperface® encoder interface, its high-resolution capabilities, and cable length limits.

Sine Encoder Feedback

Covers Sine Encoder feedback systems, their application, and maximum cable length.

Sanyo Denki Motor

Explains how to connect Sanyo Denki motors with absolute encoders to the MDD 100.

Panasonic Feedback

Details the Panasonic feedback analysis and supported encoder types.

BiSS C Feedback

Describes the BiSS C feedback analysis and its supported features.

Maintenance

Replace and repair

Provides instructions and a checklist for replacing components of the servo drive system.

Appendix

Transport, storage and disposal

Guidelines for safe transport, proper storage, and environmentally sound disposal of the servo drive.

Troubleshooting and Fault Elimination

Information on detecting and resolving faults and warnings using LED indicators and status registers.

LED Indication

Explains the status indications provided by the LEDs on each axis module for troubleshooting.

Malfunction of the drive

Lists common drive malfunctions, their causes, and recommended remedies for troubleshooting.

Status Register

Details the status register bits, fault codes, causes, and remedies for drive errors.

VARAN Recommended Shielding

Wiring from the Control Cabinet to an External VARAN Component

Guidelines for correctly wiring VARAN components between control cabinets and external nodes, including shielding.

Wiring Outside of the Control Cabinet

Recommendations for wiring VARAN bus cables outside the control cabinet, emphasizing IP67 components.

Shielding for Wiring Within the Control Cabinet

Best practices for shielding VARAN bus lines within the control cabinet to prevent electromagnetic interference.

Connecting Noise-Generating Components

Advice on shielding power components that generate strong electromagnetic noise to ensure system integrity.

Shielding Between Two Control Cabinets

Recommendations for shielding VARAN bus connections between two separate control cabinets.

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