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Simplicity Regent Hydro-Gear 0650 Series User Manual

Simplicity Regent Hydro-Gear 0650 Series
201 pages
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Table of Contents

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Simplicity Regent Hydro-Gear 0650 Series Specifications

General IconGeneral
TypeRiding Lawn Mower
EngineBriggs & Stratton
Cutting Width42 inches
Cutting Height1.5 - 4 inches
Fuel Tank Capacity3 gallons
Wheel Size (Front)15 inches
Wheel Size (Rear)20 inches
TransmissionHydro-Gear 0650

Summary

1 General Information

Models Covered, Identification Numbers, and Basic Configurations

Details tractor models, identification numbers, and configuration types covered in the manual.

Introduction

Explains the manual's structure, purpose, and intended audience, covering 16 major sections.

Safety Rules

Provides essential safety guidelines for operating and servicing the tractor, including general and slope operations.

General Repair Information

Offers general instructions for component repairs, including bearings, belts, and electrical parts.

Fasteners & Hardware

Details specifications for hardware, torque values, and proper fastener usage in equipment.

Required Tools & Equipment

Lists standard mechanic's hand tools and specialized equipment needed for repairs.

Systems Checks

Emphasizes checking related components during service for overall system reliability.

Specifications

Lists detailed engine and transmission specifications for various tractor models.

Hardware Identification & Torque Specifications

Provides visual guides for hardware types and a chart for standard torque specifications.

2 Troubleshooting

Troubleshooting The Tractor

Lists common tractor problems, their causes, and recommended remedies with corresponding section references.

Troubleshooting Common Mowing Problems

Addresses mowing issues like streaking, stepped cutting, uneven cutting, and scalping with causes and solutions.

3 Maintenance

Storage

Provides guidelines for temporary and long-term storage of the tractor, including preparation steps.

Maintenance Schedule

Outlines a schedule for regular safety and normal care items for tractor and mower maintenance.

Maintenance Procedures

Details specific maintenance tasks like tire pressure, fluid changes, filter checks, and blade sharpening.

Battery Maintenance

Covers checking battery fluid, cleaning terminals, and general battery care procedures.

Lubrication

Details lubrication points for the tractor, specifying grease and oil application locations.

Safety Checks

Explains how to perform safety checks for the blade brake and interlock systems.

4 Adjustments

Steering System Adjustment

Describes how to adjust steering gear backlash by re-indexing the steering shaft gear.

Brake & Brake Spring Adjustment

Details brake adjustment procedures for Tuff Torq K-56, Hydro-Gear, and Peerless models.

Neutral Adjustment

Provides procedures for adjusting the neutral gate on Tuff Torq K-56, Hydro-Gear, and Peerless transmissions.

Ground Speed Control Foot Pedal Adjustment

Explains how to adjust the forward speed pedal for Tuff Torq K-56 and Hydro-Gear models.

Mower Adjustments

Covers adjusting mower cutting height, gauge wheels, and leveling the deck side-to-side and front-to-back.

5 Belt Replacement

Tractor Drive Belt Replacement

Details the removal and installation procedures for drive belts on Tuff Torq, Hydro-Gear, and Peerless transmissions.

Mower Belt Replacement

Provides instructions for replacing drive belts on 38" and 44" mower decks.

6 Common Service Procedures

Mower Deck Service

Covers mower deck installation, removal, blade removal, and installation procedures.

Elevating the Tractor

Explains safe methods for elevating the tractor for servicing, including rear and front end procedures.

Rear Wheel Installation & Removal

Details the steps for removing and installing rear wheels, including lubrication.

Front Wheel Service

Covers front wheel removal, installation, and wheel bearing replacement.

Battery Service

Provides procedures for disconnecting cables, removing/installing the battery, and checking voltage.

Purge Air from Transaxle

Details the process for releasing trapped air from hydro transaxles after storage or service.

Burnishing the Electric PTO Clutch

Explains the procedure for burnishing new PTO clutches to ensure even wear and proper operation.

7 Electrical System Service

General Information

Provides an overview of the electrical system, principles of operation, and definitions of electrical terms.

Exploded View Diagrams

Presents detailed exploded view diagrams of electrical system components for different models.

Linear Circuit Diagrams

Illustrates electrical current flow paths based on key switch positions (Start, Run, Off).

Component Location and Replacement

Shows the location of electrical components and provides instructions for their removal and replacement.

Troubleshooting Flow Chart

Offers a systematic approach to troubleshooting electrical problems based on symptom.

Component Tests

Details specific testing procedures for various electrical components like wires, grounds, and batteries.

8 Steering Component Service

Steering System Components

Provides an exploded view and list of parts for the steering system.

Upper Steering System Disassembly

Covers the removal of steering wheel, shaft, and related components for the upper system.

Upper Steering System Assembly

Details the reinstallation procedures for the steering gear, shaft, and wheel.

Lower Steering System Disassembly

Explains the removal of wheels, spindles, tie rods, and drag links for the lower system.

Lower Steering System Assembly

Covers the reinstallation of the drag link, spindle, and tie rod components.

9 Drive Controls Service

Tuff Torq K-56 Models

Provides procedures for removing and installing pedal assemblies and control linkages for this transmission type.

Hydro-Gear 0500 / 0650 Models

Details removal and installation of pedal assemblies, brake linkage, and control linkages for these transmissions.

Peerless (Gear Drive) Models

Covers removal and installation of foot controls, clutch/brake linkage, and shift linkage.

10 Transmission Removal & Installation

Tuff Torq K-56 Models

Provides exploded views and general procedures for removing and installing the Tuff Torq K-56 transmission.

Hydro-Gear 0500 / 0650 Models

Details general information, removal, and installation procedures for Hydro-Gear transmissions.

Peerless (Gear Drive) Models

Covers general information, removal, and installation of Peerless gear drive transmissions.

11 Transmission Teardown

Tuff Torq K-56

Provides general information, specifications, and exploded views for the Tuff Torq K-56 transmission.

Hydro-Gear 0500 / 0650

Details general information, specifications, exploded views, and disassembly procedures for Hydro-Gear transmissions.

Peerless MST 205-515

Offers general information, specifications, and exploded views for the Peerless MST 205-515 transaxle.

12 Hood Assembly Service

Hood Assembly Service

Covers procedures for removing and installing the hood and servicing the headlight assembly.

Headlight Assembly Service

Details lightbulb service and headlight assembly removal procedures.

13 Seat & Seat Deck Service

Seat and Slide Assembly Service

Provides instructions for removing and installing the seat and slide assembly, and replacing the seat switch.

Control Panel Service

Covers the removal and installation of the control panel and associated components.

Seat Deck Service

Details the procedure for removing and installing the seat deck assembly.

14 PTO Clutch Service

PTO Clutch Tests

Explains how to perform tests for blade brake stopping time and electrical resistance/shorts.

PTO Clutch Service

Covers PTO clutch removal, installation, adjustment, and burnishing procedures.

15 Miscellaneous Component Service

Knob Removal & Installation

Details the removal and installation of shift lever, parking brake, and throttle control knobs.

Pedal Pad Removal & Installation

Explains how to remove and install brake and ground speed pedal pads.

Seat Bumper Removal & Installation

Covers the removal and installation of the seat bumper.

Seat Cover Removal & Installation

Provides instructions for replacing seat covers on early and later model seats.

16 Mower Deck Service

Exploded View Diagrams

Presents exploded views for 38" and 44" mower decks, covering housing, arbors, blades, and belt systems.

Idler Pulley Replacement

Details the procedure for replacing the idler pulley on the mower deck.

Arbor Service

Covers arbor removal, installation, disassembly, and assembly procedures.

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