Snorkel TM12 Service Manual

Section 3 - Service & Repair Preventative Maintenance Check List
Page 3-5
3-3 P REVENTATIVE M AINTENANCE C HECK L IST
* NOTE: Use ISO #46 during summer and ISO #32 during winter.
P REVENTATIVE M AINTENANCE K EY
Interval
Daily=each shift or every day
50h/30d=every 50 hours or 30 days
250h/6m=every 250 hours or 6 months
1000h/2y=every 1000 hours or 2 years
Y=Yes/Acceptable
N=No/Not Acceptable
R=Repaired/Acceptable
P REVENTATIVE M AINTENANCE R EPORT
Date: _______________________________________
Owner:______________________________________
Model No: ___________________________________
Serial No: ___________________________________
Serviced By: _________________________________
Service Interva
l: ______________________________
COMPONENT INSPECTION OR SERVICES INTERVAL Y N R
Operator Manual
Check that Operator's Manual is in manual
holder and all pages are intact and readable
Daily
Labels and Decals Check that Labels and Decals are in place, Daily
Perform Pre-Operaon inspecon Daily
Check for and repair any damage Daily
Lubricate (see Secon 3-5) 30d
Check fasteners for correct torque 6m
Check for corrosion; remove and repaint 6m
Electrical System
Check cables and wiring harness condion
(No wear or physical damage)
Daily
C
heck electrolyte level Daily
Check baery cable condion Daily
Check terminals are clean and connectors are Daily
Check charger condion and operaon Daily
Charge baeries Daily
Check electrolyte specific gravity 6m
Clean exterior 6m
Clean terminals 6m
Check oil level Daily
Change Filter 6m
Drain and replace oil 2y
Check all fings are ght and no leaks Daily
Check hose connecons (Secure,no leaks, no
Damage)
30d
Check hoses for exterior wear 30d
Drive Motors Check for operaon and leaks Daily
Check fings are secure and no leaks Daily
Wipe clean 30d
Check for leaks at mang surfaces 30d
Check mounng bolts for correct torque 6m
Emergency Lowering
Check Emergency Lowering operates correctly
(see Emergency Lowering procedure)
Daily
Controller Check condion and operaon Daily
Check fasteners are in place, correctly
ghtened and not damaged.
Daily
Check the structure and welds for damage,
deformaon, corrosion and cracks
Daily
Check condion of deck (no damage, deform-
aon, corrosion or cracks)
Daily
Check entry gate closure funcons correctly Daily
Plaorm Deck and Rails
Enre Unit
Baery System
Hydraulic Fluid*
Hydraulic System
Hydraulic Pump
COMPONENT INSPECTION OR SERVICES INTERVAL Y N R
Inspect for external damage, dents, loose
rivets or cracks, loose chain tensioner
Daily
Check the structure and welds for damage,
deformaon, corrosion and cracks
Daily
Inspect all elevang assembly components
(e.g chains,sheaves,pullys,chain anchors,
pins,etc.) for wear damage, deformaon,
6m
Lubricate li chains 6m
Check sequence ropes tension 6m
Check chain tension 1yr
Remove and inspect chains 5yr
Check cables for pinch or rubbing points Daily
Check the structure and welds for damage,
deformaon, corrosion and cracks
Daily
Check component mounng for correct 6m
Check for leaks Daily
Check for correct torque 6m
Mast
Lubricate, see Secon 3-5 for applicaon. 3m
Oil pivot pins 30d
Oil king pins 30d
Check steering cylinder for leaks 30d
Check hardware & fings for correct torque 6m
Check for loose components Daily
Check for damage to tyres Daily
Check Bearings for grease 3m
Check fasteners are secure Daily
Check for damage, deformaon, corrosion Daily
System Funcon Inspecon
Conduct System Funcon Inspecon (see
System Funcon Inspecon procedure)
Daily
Check Lower control Emergency Stop
operates correctly (shuts off Lower control)
Daily
Check Upper control Emergency Stop
operates correctly (shuts off Upper control)
Daily
Brakes
Check that the brakes operate correctly Daily
Horn Check that the horn sounds when acvated Daily
Check armguard lowering funcons correctly
when the plaorm is being lowered.
Daily
Check that the level sensor funcons
correctly (drive and plaorm raise funcons
are disabled and only plaorm lowering
enabled) when the chassis inclininaon
Daily
Check full drive speed range is enabled when
the plaorm is stowed.
Daily
Check that only reduced drive speed
range is
enabled when the plaorm is elevated.
Daily
Harness anchor point
Emergency Stops
Proximity Switch and C
ontroller
Elevang Assembly
Chassis
Li Cylinder
Steering System
Wheels

Snorkel TM12 Specifications

General

Brand	Snorkel
Model	TM12
Category	Lifting Systems
Language	English