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Sollatek FDEx2 - User Manual

Sollatek FDEx2
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Important: This manual contains important safety instructions. Before using this product please read
all instructions carefully. Keep this manual handy for reference.
FDEx2
Electronic Refrigeration Controller with Always-On, Wi-Fi
and Bluetooth
USER INSTRUCTIONS
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Overview

The Sollatek FDEx2 is an electronic refrigeration controller and energy management device (EMD) designed for precise and efficient control of refrigeration systems. It offers always-on connectivity via cellular networks, Wi-Fi, and Bluetooth, enabling remote monitoring, data logging, and configuration. The device is built to be durable, meeting industry benchmarks, and provides voltage protection for all connected outputs. Its compact, all-in-one design facilitates installation even in confined spaces.

Function Description

The FDEx2 serves as a microprocessor-based temperature controller, capable of managing up to three outputs using up to three inputs (temperature sensors and/or door switch). It uses two NTC (Negative Temperature Coefficient) probes to determine cooler temperature, typically measuring either return airflow or evaporator temperature. The controller operates in a closed-loop system, turning the compressor OFF when the cut-out set point is reached and ON when the cut-in temperature is reached. Users can configure both cut-in and cut-out values.

A primary function of the FDEx2 is defrost management, which can be initiated or terminated by time or temperature. It supports both Natural Defrost (compressor off, evaporator warms normally) and Forced Defrost (compressor and evaporator fan off, reverse fan/heater on). Parameters can be set to initiate the fewest defrosts per day for the shortest duration needed to clear ice, with fail-safe time backups to prevent prolonged defrosts due to component failures. The FDEx2 also includes an Energy Saving mode, which reduces compressor operation when the outlet is closed and there's no customer demand. This mode activates after a configurable period of no door activity, using higher cut-in and cut-out temperatures. It reverts to normal operation when the door is opened or the maximum energy-saving timer elapses.

The device incorporates built-in voltage protection against high/low voltage, spikes/surges, and frequency monitoring. Upon detecting bad voltage (outside acceptable limits), the FDEx2 disconnects the compressor and other connected outputs. Once voltage stabilizes, it ensures a set period of good voltage (TIMESAVE™) before reconnecting. An intelligent time delay, configurable up to 5 minutes, allows compressor gases to neutralize and mains to stabilize before reconnection, preventing locked rotor conditions. The software ignores sensor temperature readings for a brief period after compressor startup (temperature blind time) to prevent disconnections due to short-term thermal effects. It also permits short-term high and low mains voltage transitions (bad voltage blind time) to prevent inadvertent stop-starts, but will disconnect immediately if voltage becomes too extreme.

Important Technical Specifications

  • Refrigeration Control:

    • Method: Air or evaporator
    • Temperature Control Range: -40°C to +70°C (-40°F to +158°F)
    • Temperature Time Delay: 1 to 125 seconds
    • Defrost Control: Timed, Active, or Manual (via display)
    • Advanced Defrost Mode: Pre/Post Defrost, Emergency Defrost
    • Energy Saving: Temperature Set-back, Fan Cycling
    • Input Type: Temperature sensor & Door Switch
    • Temperature Probe Type: 100 kΩ NTC (β25/50: 3990 k)
    • Output Control: Compressor, Lights, Evaporator fan, Reverse Fan, or Heater
    • Model Variants: FDE12 (Compressor Only), FDE22 (Compressor & Fan), FDE32 (Compressor, Fan & Aux)
    • Compressor Relay Rating: 16 A 250 V (Motor Load 240 VAC, 10 FLA, 60 LRA, 30K Cycles; Motor Load 120 VAC, 12 FLA, 72 LRA, 30K Cycles)
    • Relay #2/#3 Rating: 5 A 250 V (5 A, 50K Resistive)
    • Maximum Total Current Rating: 16 A
    • Intelligent Time Delay: 0 to 600 seconds
    • Refrigerant Compatibility: CO₂ & Hydrocarbon
  • Cellular Connectivity:

    • Target Region: Global
    • Antenna: Internal
    • Type: 2G (EDGE, GSM, GPRS) or LTE (Cat-M1, Cat-NB1)
    • Frequency Band: 850/900/1800/1900 (2G); B1, B2, B3, B4, B5, B8, B12, B13, B18, B19, B20, B25, B28, B39 (LTE)
  • Bluetooth Connectivity:

    • Type/Version: BLE 4.1
    • RF Power Output: -20 dBm to +4 dBm
    • Frequency: 2.4 GHz ISM
    • Connectivity: Eddystone, iBeacon & connection to the Sollatek Smart Device Application
    • Bluetooth Standard: IEEE 802.15.1
    • Memory Size: 32 MB for data storing between transmission
  • Wi-Fi Geo-Location:

    • Frequency Range: 2.4 GHz
    • Protocol: 802.11 b/g/n
  • Accelerometer:

    • Measurement Direction: 3-axis
    • Measurement Scale: ±2G/4G/8G/16G
  • Battery:

    • Type: Rechargeable Lithium polymer
    • Nominal Voltage: 3.7 V
    • Capacity: 700 mAh
    • Typical Run Time From a Single Charge: Approx. 4 months (dependent on set transmission frequency)
  • Power & Voltage Protection:

    • Nominal Voltage: 115 V/230 V
    • Withstand Voltage: Up to 450 VAC
    • Working Frequency: Auto-sense 45 to 60 Hz
    • Type of Protection: High/Low voltage, Spike/Surge & Frequency
    • High/Low Voltage Blind Time: 0 to 25 sec
    • Surge Protection: 6.5 kA, <10 ns, 160 J
    • Over voltage category: Category II
  • Connectors/Interface:

    • Input Connector: 1 pair of 0.11" (2.80 mm) Fast-On Tabs, 1 triple 0.11" (2.80 mm) Fast-On Tabs
    • Output Connector: Up to 5 x 0.25" (6.35 mm) Fast-On Tabs (depending on model)
    • Data/Programming: Micro USB-B for Programming
    • External Module: 6-way (2x3) Connector Block
    • SIM Card: Push-Push Micro SIM holder
  • Environmental:

    • IP Rating: IP20 (Electronics: IP65 PCB Encapsulated)
    • Operating Temperature: 0°C to +45°C (32°F to +113°F)
    • Operating Humidity: <90% RH non-condensing
    • Shipping/Storage Temperature: -10°C to +45°C (14°F to +113°F)
  • Mechanical:

    • Mounting: 4 x M4 self-tapping pozidriv screws
    • Unit Dimensions: 112.0 x 89.0 x 31.9 mm
    • Unit Weight: 210 g

Usage Features

  • Always-On Connectivity: The FDEx2 transmits telemetry and performance data via cellular networks to an online portal, accessible from any internet-connected device. This enables detailed reports, intelligent data analysis, accurate sales performance tracking (KPIs), and remote cooler shut-down in case of theft.
  • Wi-Fi Sniffing for Asset Tracking: Provides precise geo-location by collecting Wi-Fi signal strength and WAP information from nearby devices, using a leading Wi-Fi location database to determine the FDEx2 and cooler location on a dynamic map.
  • Bluetooth Remote Access: Allows authorized service personnel to access controller data logs and parameters via the Smart Device App. It also supports Eddystone and iBeacon for proximity marketing.
  • Digital Display Module Compatibility: Can be connected to Sollatek FDM4 and FDM5 digital displays for viewing/configuring status, modes, pre-set parameters, alarms, and faults.
  • Desktop Configuration Interface: A user-friendly software for setting all refrigeration control parameters, programming the device, and reviewing firmware details.
  • Remote Configuration: Certain parameters can be configured via the smart device application or display buttons.
  • Door Switch Operation: Configurable compressor operation based on door events (normal or off when open), with adjustable open and close persistence durations.
  • Heater Function: Supports heater operation based on cut-in/cut-out temperatures, with an option for other auxiliary outputs to remain always on when the heater is active.
  • Probe Fault Detection: Detects sensor faults and can be configured to either disconnect the compressor or cycle it on/off for a set period until the fault is resolved. Emergency defrost mode can be enabled if the defrost probe is faulty, initiating continuous defrost cycling based on set parameters.

Maintenance Features

  • Internal Rechargeable Battery: Allows the FDEx2 to transmit location data to the online portal even without mains power, with a typical run time of approximately 4 months on a single charge (dependent on transmission interval).
  • Firmware and Configuration Updates: Firmware and configuration can be updated via the Sollatek Product Programmer device (SPP02) using the desktop configuration software.
  • Safety Instructions: The manual emphasizes important safety instructions, including disconnecting mains supply before installation, repair, or programming, and ensuring proper insulation and separation of power and signal cables. It also warns against replacing the internal battery by users due to explosion risk and advises proper disposal of used batteries.
  • LED Indicators: Provide visual status of mains voltage, compressor operation, various modes (wait period, defrost, drip down, energy saving recovery), probe faults, battery charging, network search, and data transfer.
  • Testing Procedures: Detailed instructions are provided for testing thermostatic function, defrost function, and voltage protection function to ensure proper operation.

Sollatek FDEx2 Specifications

General IconGeneral
BrandSollatek
ModelFDEx2
CategoryController
LanguageEnglish

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