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Sourcetronic ST600 Series User Manual
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SOURCETR
ONIC
–
Quality electronics f
or ser
vice, lab and production
ST600 Series Fr
equency Inv
er
ter
User Man
ual
2
Table of Contents
Table of Contents
3
Safety Precautions
8
What this Chapter Contains
8
Safety Definition
8
Warning Symbols
8
Safety Guidelines
9
Delivery and Installation
9
Commissioning and Running
10
Maintenance and Component Replacement
11
Scrap Treatment
11
Precautions for Quick Application
12
What this Chapter Contains
12
Unpack Inspection
12
Application Confirmation
12
Environment Confirmation
12
Installation Confirmation
13
Basic Commissioning
14
Safety Standard Related Data
14
Product Overview
15
What this Chapter Contains
15
Basic Principle
15
Product Specification
17
Product Nameplate
19
Product Model
19
Rated Values
20
Structure Diagram
22
Installation Guide
24
What this Chapter Contains
24
Mechanical Installation
24
Installation Environment
24
Installation Direction
25
Installation Mode
26
Single-Unit Installation
27
Multiple-Unit Installation
28
Vertical Installation
29
Tilted Installation
31
Standard Wiring of Main Circuit
33
Wiring Diagram of Main Circuit
33
Main Circuit Terminal Diagram
35
Wiring Process of the Main Circuit Terminals
41
Standard Wiring of Control Circuit
42
Wiring Diagram of Basic Control Circuit
42
Input/Output Signal Connection Diagram
44
Wiring Protection
45
Protect the VFD and Input Power Cable in Short-Circuit
45
Protect the Motor and Motor Cable in Short Circuit
46
Protect Motor and Prevent Thermal Overload
46
Bypass Connection
46
Basic Operation Instructions
47
What this Chapter Contains
47
Keypad Introduction
47
Keypad Display
50
Displaying Stopped-State Parameters
50
Displaying Running-State Parameters
51
Displaying Fault Information
52
Operating the VFD through the Keypad
52
Enter/Exit Menu
52
Editing a Parameter List
56
Adding Parameters to the Parameter List Displayed in Stopped/Running State
57
Adding Parameters to the User Defined Parameter List
58
Editing User Defined Parameters
59
Editing Parameters in Parameter Groups
59
Monitoring States
60
Autotuning Motor Parameters
60
Backing up Parameters
61
System Settings
61
Power-On Setup Wizard
62
Basic Operation Instruction
63
What this Section Contains
63
Common Commissioning Procedures
64
Vector Control
67
SVPWM Control Mode
71
Torque Control
79
Motor Parameter
83
Start/Stop Control
88
Frequency Setup
94
Analog Input
98
Analog Output
100
Digital Input
104
Digital Output
112
Simple PLC
116
Multi-Step Speed Running
119
PID Control
121
Run at Wobbling Frequency
126
Local Encoder Input
127
Commissioning Procedures for Closed-Loop Control, Position Control and Spindle Positioning
128
Fault Handling
133
Tension Control Solutions
137
Function Parameter List
141
What this Chapter Contains
141
P00--Basic Functions
142
P01--Start/Stop Control
145
P02--Parameters of Motor 1
150
P03--Vector Control of Motor 1
154
P04--V/F Control
159
P05--Input Terminals
165
P06--Output Terminals
172
P07--Hmi
176
P08--Enhanced Functions
181
P09--PID Control
188
P10--Simple PLC and Multi-Step Speed Control
192
P11--Protection Parameters
195
P12--Parameters of Motor 2
201
P13--Control Parameters of Synchronous Motor
204
P14--Serial Communication Function
205
P15--Functions of Communication Expansion Card 1
209
P16--Functions of Communication Expansion Card 2
211
P17--State-Check Functions
216
P18--Closed-Loop Control State Check
220
P19--Expansion Card State Check
222
P20--Encoder of Motor 1
224
P21--Position Control
227
P22--Spindle Positioning
232
P23--Vector Control of Motor 2
234
P24--Encoder of Motor 2
236
P25--Expansion I/O Card Input Functions
239
P26--Output Functions of Expansion I/O Card
241
P27--Programmable Expansion Card Functions
244
P28--Master/Slave Control Functions
247
P90--Tension Control in Speed Mode
250
P91--Tension Control in Torque Mode
253
P92--Tension Optimization
256
P93--Tension Control Status Viewing
257
Troubleshooting
260
What this Chapter Contains
260
Indications of Alarms and Faults
260
Fault Reset
260
Fault History
260
VFD Faults and Solutions
260
Details of Faults and Solutions
260
Other State
267
Analysis on Common Faults
268
Motor Fails to Work
268
Motor Vibrates
269
Overvoltage
270
Undervoltage
270
Unusual Heating of Motor
271
VFD Overheating
272
Motor Stalls During ACC
273
Overcurrent
274
Countermeasures on Common Interference
275
Interference on Meter Switches and Sensors
275
Card (SIC502-2-CN, SIC502-2-EU, SIC502-2-LA)
347
Appendix B Technical Data
348
What this Chapter Contains
348
Derated Application
348
Capacity
348
Derating
348
Grid Specifications
349
Motor Connection Data
349
EMC Compatibility and Motor Cable Length
350
Application Standards
350
CE Marking
350
EMC Compliance Declaration
350
EMC Regulations
351
VFD Category C2
351
VFD Category C3
352
Appendix C Dimension Drawings
354
What this Chapter Contains
354
VFD Structure
354
Dimensions of Vfds
355
Wall-Mounting Dimensions
355
Flange Mounting Dimensions
360
Appendix D Optional Peripheral Accessories
364
What this Chapter Contains
364
Wiring of Peripheral Accessories
364
Power Supply
365
Cables
365
Power Cables
365
Control Cables
366
Cable Arrangement
369
Insulation Inspection
369
Breaker and Electromagnetic Contactor
370
Reactors
371
Filters
373
Filter Model Description
375
Brake System
377
Brake Component Selection
377
Brake Resistor Cable Selection
380
Brake Resistor Installation
380
Appendix E STO Function Description
382
STO Function Logic Table
382
STO Channel Delay Description
383
STO Function Installation Checklist
383
Appendix F Acronyms and Abbreviations
384
Appendix G Energy Efficiency Data
386
Appendix H Further Information
389
Product and Service Queries
389
Feedback on Sourcetronic VFD Manuals
389
Documents on the Internet
389
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Sourcetronic ST600 Series Specifications
General
Rated Power
600W
Output Voltage
230VAC
Output Frequency
50Hz
Protection Features
Overload, overvoltage, short circuit
Cooling Method
Fan
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