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stellar labs 12621 - Chapter 2 - Maintenance; General Maintenance Guidelines; Basic Crane Maintenance Schedule

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Stellar
®
Heavy-Duty Telescopic Crane Owner’s Manual | Page 17
Chapter 2 - Maintenance
Maintenance is an important part of extending the life of any Stellar
®
Telescopic Crane.
Performing key maintenance items on a scheduled program will prevent unnecessary
downtime.
* For a more detailed outline of scheduled inspection points, refer to the Stellar
®
Crane Inspection Log. The Stellar
®
Crane Inspection
Log is an essential guide for the daily, monthly, quarterly and annual inspection tasks that will help maintain the quality of your Stellar
product.
Maintenance Operation Daily Weekly Monthly Hourly
Check hydraulic reservoir oil level. X
Grease rotation gear inner race bearings. X
Grease rotation gear worm drive bearings.
3 months
Grease rotation gear open gear teeth. X
Grease all cylinder pivot points. X
Lubricate extension booms. X
Check winch gear grease level. X
Drain and replace hydraulic oil. 6500
Tighten all hydraulic lines
.6
months
Basic Crane Maintenance Schedule*
Before performing any maintenance to the crane,
consider the following:
Only qualied service
personnel are to perform maintenance on
the crane. Never modify or alter any of the
equipment, whether mechanical, electrical, or
hydraulic, without explicit approval from Stellar
Industries.
Position the crane where it will be out of the way
of other operations or vehicles in the area.
Lower the boom fully or stow in the cradle to
prevent uncontrolled movement.
Place all controls in the off position and secure
operating features from inadvertent motion.
Follow all company directed lockout/tagout
procedures.
Before any service or repair is performed,
disengage the hydraulic power source and shut
off the engine.
Allow systems to cool before performing any
maintenance.
Before performing any maintenance on
electrical components, disconnect the power
source.
Before performing any maintenance on
hydraulic components, relieve hydraulic oil
pressure from all hydraulic circuits. Move pedals
and control levers repeatedly through their
operating positions to relieve all pressures.
Do not disconnect hydraulic
hoses while there is still pressure in those
components.
• Replace parts with Stellar
®
approved parts only.
Keep the crane and service body clean and
free from grease build-up, oil and dirt to prevent
slippery conditions.
• Label or tag parts when disassembling.
Immediately repair or have repaired any
components found to be inadequate.
WARNING
WARNING
General Maintenance Guidelines

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