stellar labs 12621 - Default Chapter; Table of Contents

Stellar
®
Heavy-Duty Telescopic Crane Owner’s Manual | Page iii
Table of Contents
Introduction .............................................................................................................................................................iv
Chapter 1 - Operation ................................................................................................................................................ 1
General Operation ................................................................................................................................................. 1
Pre-Operation Inspection ...................................................................................................................................... 1
Job Site Setup ......................................................................................................................................................... 2
Step 1: Disengage drive axle and set the parking brake. ................................................................................. 2
Step 2: Engage the PTO. ........................................................................................................................................ 2
Step 3: Turn on power to the crane. ..................................................................................................................... 3
Step 4: Position the stabilizers. ............................................................................................................................... 3
Step 5: Operate the crane. ................................................................................................................................... 4
Step 6: Stow the crane. .......................................................................................................................................... 6
Step 7: Stow the stabilizers. .................................................................................................................................... 6
Step 8: Disengage the PTO and deactivate power. .......................................................................................... 6
Step 9: Release the parking brake. ...................................................................................................................... 7
Radio Remote Control Functions .......................................................................................................................... 7
Radio Remote Feedback and Boost Mode ........................................................................................................ 8
Radio Remote Control Features ........................................................................................................................... 9
Wire Rope/Sheave Congurations ..................................................................................................................... 10
Personal Fall Protection with Stellar
®
Equipment ............................................................................................... 11
Safety Decals of Note .......................................................................................................................................... 12
Body/Chassis ...................................................................................................................................................... 12
Stabilizers ............................................................................................................................................................ 12
Crane Compartment ........................................................................................................................................ 13
Main Boom ......................................................................................................................................................... 14
Crane Horse Head ............................................................................................................................................ 15
Valve Bank.......................................................................................................................................................... 15
Main Cylinder ..................................................................................................................................................... 15
Chapter 2 - Maintenance ......................................................................................................................................... 17
General Maintenance Guidelines ...................................................................................................................... 17
Basic Crane Maintenance Schedule* ............................................................................................................... 17
Hydraulic Oil/Filter Maintenance ........................................................................................................................ 18
Washing the Crane............................................................................................................................................... 18
Paint Maintenance .............................................................................................................................................. 18
PTO and Pump Maintenance ............................................................................................................................. 18
Wire Rope Maintenance ..................................................................................................................................... 18
Winch Maintenance ............................................................................................................................................ 18
Extension Boom Maintenance ............................................................................................................................ 18
Counterbalance Valve Test Procedure ............................................................................................................. 18
Rotation Gear Bearing Maintenance ................................................................................................................ 19
Gear-Bearing Bolt Maintenance ........................................................................................................................ 20
Rotation Gear Bearing Thread Tightening Procedure ..................................................................................... 20
Rotation Gear Bearing Thread Tightening Procedure ..................................................................................... 21
Rotation Gear Bearing Tilt Test ............................................................................................................................ 22
Rotation Gear Bearing Worm End Play & Backlash .......................................................................................... 23
Face Seal/O-Ring Size Chart ............................................................................................................................... 24
Lubrication Recommendations .......................................................................................................................... 25
Chapter 3 - Troubleshooting ..................................................................................................................................... 27
Stellar
®
CDT
™
Radio Remote Troubleshooting ................................................................................................... 30
Synchronizing the Receiver and Transmitter ..................................................................................................... 31
Receiver/Transmitter Identication Tag ............................................................................................................. 31
Stellar ® CDT Radio Error Code Troubleshooting .............................................................................................. 32
Manual Operation ................................................................................................................................................ 33
Model 14530 Manual Operation ........................................................................................................................ 33