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stellar labs Model 28000 User Manual

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Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: 641-923-2811
www.stellarindustries.com
Last Revision: 01/23/13
Subject to Change without Notification.
© 2013 Stellar Industries, Inc.
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stellar labs Model 28000 Specifications

General IconGeneral
Brandstellar labs
ModelModel 28000
CategoryConstruction Equipment
LanguageEnglish

Summary

STELLAR MODEL 28000 ARTICULATING CRANE OWNERS' MANUAL

Introduction

Chapter 1 - Safety

GENERAL

General safety responsibilities and guidelines for crane operation.

PERSONAL SAFETY

Personal protective equipment and precautions for operators.

MAINTENANCE SAFETY

Safety procedures for performing maintenance on the crane.

STABILITY

Ensuring crane stability through proper setup and operation.

Chapter 2 - Operation

Job-Site Set-Up

Procedure for positioning the vehicle and preparing the crane for operation.

Unit Operation Overview

Step-by-step guide to operating the crane functions.

Radio Remote Operation

Details on operating the crane using the radio control system.

Manual Operation

Instructions for operating the crane via manual valve overrides.

Crane Precautions

Important safety precautions to follow during crane operation.

Hook Precautions

Safety guidelines for using the crane's hook and rigging.

Crane Transport

Procedures for safely transporting the crane.

Operator Information

OPERATOR REQUIREMENTS

Qualifications and responsibilities for crane operators.

OPERATOR CONDUCT

Guidelines for operator behavior and responsibilities during operation.

HANDLING THE LOAD

Procedures and safety measures for lifting and moving loads.

Chapter 3 - Maintenance

Maintenance Procedures

General steps to follow before performing maintenance tasks.

Daily Inspection

Items to inspect each day before operating the crane.

Periodic Inspection

Inspection items for regular intervals while the crane is in use.

Weekly Inspection

Items to inspect at the beginning of each work week.

Monthly Inspection

Items to inspect at the beginning of each work month.

Lubrication Recommendations

Table detailing components, locations, and recommended lubricants.

Torque Data Chart

Table of recommended torque values for various bolt sizes and grades.

Inspection Checklist

Form for recording daily, monthly, quarterly, and annual inspection results.

Chapter 4 - Specifications

Capacity Chart - Decal PN 16055

Diagram and table showing lifting capacities at various reach and boom angles.

Chapter 5 - Decals

Decals of Note

Highlighting important safety and operation decals with their functions.

Decal Kit - PN 16658

List and diagram of decals included in the decal kit.

Chapter 6 - Installation

General Installation

General guidelines for installing the crane on a service body.

Installation Overview

Step-by-step procedure for mounting the crane onto the vehicle frame.

Chapter 7 - Assembly Drawings

Base Assembly - PN 47880

Detailed diagram and parts list for the crane base assembly.

Mast Assembly - PN 18073

Diagram and parts list for the mast assembly component.

Main Boom Assembly - PN 55106

Diagram and parts list for the main boom assembly.

Outrigger Assembly - PN 48689

Diagram and parts list for the outrigger assembly.

Chapter 8 - Hydraulics - Electrical

Control Kit - PN 41919

Diagram and parts list for the standard control kit.

Hydraulic Kit - PN 48690

Diagram and parts list for the hydraulic system kit.

Optional Load Sensor Hydraulic Kit - PN 66288

Diagram and parts list for the optional load sensor hydraulic kit.

Chapter 9 - Replacement Parts

HYDRAULIC SYSTEM COMPONENTS

List of replacement parts for the crane's hydraulic system.

ELECTRICAL COMPONENTS

List of replacement parts for the crane's electrical system.

ASSEMBLY COMPONENTS

List of replacement parts for various crane assembly components.

Chapter 10 - Troubleshooting

Crane will not operate

Solutions for problems where the crane fails to operate.

Crane operates slowly

Solutions for issues causing slow crane movement.

BMS-2 Receiver Troubleshooting

Troubleshooting specific issues related to the BMS-2 receiver system.

STELLAR Limited Warranty Statement

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