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Superior IO-360 SERIES Overhaul Manual
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Overhaul Manual
O-360 and IO-360 Series Engines
UNTIL THE PROPELLER INSTALLATION IS
COMPLETED. FAILURE TO
COMPLY COULD
RESULT IN BODILY INJ
URY WHEN THE
PROPELLER IS ROTATED DURIN
G
INSTALLATION.
2
© March 2005 Superior Air Parts Inc.
72-00-10
Engine Installation
135
137
Table of Contents
Table of Contents
11
Abbreviations
15
About this Manual
15
Consumable Materials
17
Continued Airworthiness
19
Engine Model Number Designation
19
Manufacturer's General Specifications
21
02-00-00.2 Accessory Drive Specifications
21
Engine Components General Description
21
O-360 Engine Front View
23
O-360 Engine Left Side View
23
O-360 Engine Top View
23
O-360 Engine Rear View
23
Engine Rear View Ignition Wiring Diagram Oil System Schematic
23
Illustrated Views of the Engine
23
Features and Operating Mechanisms
34
Mandatory Inspection Intervals
37
Special Tools and Equipment
39
Engine will Not Start
39
72-00-03.4 Rough Idling
39
72-00-03.5 Engine Not Able to Develop Full Power
39
Rough Engine Operation
39
72-00-03.7 Low Power & Engine Runs Rough
39
Low Oil Pressure on Engine Gage
39
72-00-03.9 High Oil Temperature
39
72-00-03.10 Excessive Oil Consumption
39
Troubleshooting
39
Break-In Procedures
42
Prior to Break-In Start-Up
43
Special Tools and Equipment
43
Post Break-In Procedures
44
72-00-05.1 Equipment and Materials List
45
General
45
Disassembly Materials
47
Discard Parts
47
72-00-06.3 Special Tools and Equipment
47
General Disassembly Procedures
48
Equipment Required for Cleaning
53
72-00-07.2 Materials Required for Cleaning
53
Tools and Materials
53
Scratch and Corrosion Removal
54
Fuel Injector and Primer Nozzles
55
Preservation and Corrosion Prevention
56
Inspection Materials
57
72-00-08.2 Special Tools and Equipment
57
General
57
Table 72-00-08.1
57
General Inspection Procedures
58
Accessory Housing
60
Crankcase Bearing and Flange Surfaces
61
Cylinder Head
62
Cylinder Barrel Dimensional Inspections
63
Cylinder Assembly
64
Piston Assembly
65
Piston Rings and Lands
66
Valve Rockers
67
Valve Train
68
Crankshaft
69
Camshaft Inspection
70
Camshaft Assembly
71
Assembly Materials
73
Fits, Clearances and Torque Values
73
Crankcase Bearing Retention Dowel
76
Crankshaft Bearing and Oil Pressure Relief Valve
77
Crankshaft Assembly
78
Crankcase Assembly
80
Connecting Rod and Piston Assembly
84
Connecting Rod Installation
85
Camshaft Assembly
86
Crankcase Attaching Hardware
89
Crankcase Attaching Hardware (Cont'D.)
90
Cylinder Valve Train and Spring Assembly
94
Piston Assembly to Connecting Rod
95
Cylinder Assembly and Head Oil Drain Line
97
Piston Assembly with Ring Compressor Tool
98
Cylinder Base Nuts Sequence of Tightening
99
Idler Gear and Tachometer Shaft Assemblies
102
Idler Gear and Tachometer Shaft Assemblies (Cont'D.)
103
Accessory Drive Gear Arrangement
104
Accessory Housing
107
Accessory Housing Gasket Trimming
109
Oil Sump and Induction System
112
Oil Level Gage
113
Induction System
114
Engine Accessory Assembly Installation
118
Fuel Pump
119
Propeller Governor Adapter
121
Propeller Governor Oil Line
122
Fuel Injection Servo Installation
127
Fuel Injection Manifold Installation
128
Storage after Assembly
130
Starter Ring Gear Alignment
132
Alternator Installation
133
Equipment and Materials List
135
Preparing Engine for Service
135
Crush Type Gasket Tightening Angles
137
Dimensional Limits
137
Service Limits
137
Torque Limits
139
Storage Materials
141
Temporary Storage
142
Returning an Engine to Service after Storage
143
Repair Procedures
145
List of Repairs
146
Consumable Materials for Paint Procedures
155
Cylinder Interior Resurface Crosshatch
160
Exhaust Valve Seat Standard and Oversize Dimensions
164
Intake Valve Seat Standard and Oversize Dimensions
164
Exhaust Valve Guide Standard and Oversize Dimensions
165
Intake Valve Guide Standard and Oversize Dimensions
165
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Superior IO-360 SERIES Specifications
General
Brand
Superior
Model
IO-360 SERIES
Category
Engine
Language
English
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