Superior IO-360 SERIES Overhaul Manual

Overhaul Manual
O-360 and IO-360 Series Engines
Table 72-00-09. 2 • Special Tools and Equipment
Description Source
Compressor, Valve Spring & Bar Commercially Available
Piston Ring Expander Commercially Available
Puller Set, Oil Seal Commercially Available
Puller, Slide Hammer – Medium Commercially Available
Puller, Valve Guide Commercially Available
Socket, Connecting Rod Nut Commercially Available
Stand, Engine Commercially Available
Tool, Crankcase Separating Commercially Available
Tool, Intercylinder Baffle Commercially Available
Cylinder Base Wrenches, 3/4” and 9/16” Commercially Available
Piston Ring Grinder Commercially Available
Piston Ring Compressor Commercially Available
Nose Seal Installation Tool Commercially Available
Snap Ring Pliers Commercially Available
Engine Assembly
WARNING
: PUT ON SAFETY GOGGLES
WHEN INSTALLING OR REMOVING SAFETY
WIRE.
WARNING
: LUBRICANTS ARE TOXIC AND
FLAMMABLE. DO NOT BREATHE VAPORS.
BEFORE YOU USE, READ THE MATERIAL
SAFETY DATA SHEET (MSDS) FROM THE
MANUFACTURER OR SUPPLIER. USE IN A
WELL-VENTILATED AREA FREE FROM
SPARKS. WEAR PROTECTIVE GEAR. IN
CASE OF EYE CONTACT, FLUSH WITH
WATER FOR 15 MINUTES AND SEEK
MEDICAL ATTENTION. IN CASE OF SKIN
CONTACT, WASH WITH SOAP AND WATER.
NOTE:
Unless otherwise specified, all torque
loads listed for nuts, bolts, and screws
are for use with pre-lube oil.
Crankcase Inspection and Preparation for
Assembly.
(1) Place crankcase halves on workbench.
Check for handling damage. Inspect for
slight nicks and burrs surface finish, split
lines, bearing and cam bores, mating
surfaces, and tappet bores.
(2) Inspect studs for thread damage, bent
condition.
(3) Inspect tang slots for deformation.
Install center and aft main bearings in
case halves.
(4) Check front main bearing retention
dowel installation for correct height of
0.070-0.090 in. Refer to Figure 72-00-
09.1.
WARNING
: WHEN YOU USE COMPRESSED
AIR TO CLEAN OR DRY PARTS, MAKE SURE
THAT THE PRESSURE IS NOT MORE THAN
30 PSI. DO NOT DIRECT THE AIRSTREAM
AT PERSONNEL OR LIGHT OBJECTS. PUT
ON GOGGLES OR A FACE SHIELD TO
PROTECT YOUR EYES. IF YOU GET AN EYE
INJURY, GET MEDICAL ATTENTION.
(5) Inspect oil galleys in each crankcase
half to ensure they are clean and that
2
© March 2005 Superior Air Parts Inc.
72-00-09
Engine Assembly

Superior IO-360 SERIES Specifications

General

Brand	Superior
Model	IO-360 SERIES
Category	Engine
Language	English