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Suzuki Intruder 1978 - Page 151

Suzuki Intruder 1978
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Figure
3-120
5.
Align
the
arrow
on the ramp cap
with
the oval
protrusion
on the movable sheave.
Match
the
splines nearest
this
position and
lower
the
ramp cap
0.394
in.
(10
mm) onto splined area
of movable sheave. Secure the movable sheave
onto the workbench and
turn
the
fixed sheave
counterclockwise approximately
150°
to 160°
to align the oval protrusion
of
the
movable
sheave and the
arrow
of the fixed sheave.
Push the ramp all the
way
down
and install the
retainer ring.
NOTE:
Be
sure to
twist
the
....
..-,
sheave
in
the correct direction. Install the re-
tainer ring
with
the
sharp or square edges out
and make sure
it
seats
completely
into the
groove.
6. Install
the
coupling.
Be
sure to align the arrow
on the
coupling
with
the
arrows
on the as-
sembly. Install the six bolts and torque 8 to
10
ft
Ib
(1
.1-1.4
kg-mI.
7. Check
to
see if the fixed sheave
wi
ll return
properly
when
it is turned
counterclockw
i
se
.
NOTE:
The
35°
ramp is standard. A 30° ramp for
high altitudes is ava ilabl
e,
this
ramp w ill also
produce a quicker
downshift
and a
slower
upshift.
Follow Figure 3-121 for assembly procedure.
Figure 3-121
1.
Movable Sheave Assembly
2.
Bushing
3.
Bushing
4.
Fixed Sheave Assembly
5.
Wear Shoe
6.
Bushing
7. Ramp
Cap
8. Circlip
9. Coupling
10. Flanged Bolt
11. Driven Converter Spring
3-78
DRIVEN
CONVERTER

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