27
SAFETY CHECK OUT
ENGINE AND TRANSMISSION
CHASSIS
COLD INFLATION TIRE PRESSURE
ELECTRICALS
ROAD TEST INSPECTION
After completion of the setting-up the motorcy-
cle all the following items should be double-
checked to confirm that the operation and func-
tion of the motorcycle are satisfactory. Now,
setting-up the motorcycle and pre-delivery
inspection have been completed and the
motorcycle can be passed to the customer.
ITEM MEASURE SPECIFICATIONS
Transmission oil Check/Fill 550 ml
Fuel/Oil premixture
ratio
Oil type 30:1
Fuel tank Drain/Fill 5.0 L
Throttle cable Check/Adjust 2.0–4.0 mm
Exhaust system Leakage
Fuel system
connection
Circlip/Leakage
Engine coolant Leakage/Level 570 ml
ITEM MEASURE SPECIFICATIONS
Clutch cable Check/Adjust 10–15 mm
Disc brake (s) Clean/Fluid level
Front brake lever Check/Adjust 5–20 mm
Rear brake pedal Check/Adjust
Height:
0–10 mm
Drive chain Lubricate/Adjust 40–50 mm
Oiling point All necessary points
Wiring and cable Routing/Operation
Wiring connectors Clean/Tight
Front fork
Air pressure/
Operation
Rear shock
absorber
Operation
Tighten all nuts
and bolts
Torque those listed
in this manual
Cotter pins and
circlip
Fasteners, Check
FRONT REAR
70–110 kPa
0.7–1.1 kg/cm
2
10–16 psi
70–110 kPa
0.7–1.1 kg/cm
2
10–16 psi
ITEM CHECK FOR
Switch Operations
Operation
Engine stop switch
ITEM CHECK FOR
Engine
Starting/Acceleration/
Smoothness/Noise
Transmission Operation/Noise
Drive chain Operation/Noise
Clutch Operation/Noise
Brake Front/Rear, Operation/Noise
Steering Stability
Suspension Operation
Control cables Operation/Proper return
Leakage Fuel/Oil/Exhaust/Coolant
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