Suzuki VL800 - Throttle Body Reassembly

108 VL800K5 (’05-MODEL)
THROTTLE BODY REASSEMBLY
Reassemble the throttle body in the reverse order of disassem-
bly. Pay attention to the following points:
• Apply thin coat of the engine oil to the new O-rings.
#
• With the STV fully opened, install the STP sensor

1 and
tighten the STP sensor mounting screw to the specified
torque.
#
NOTE:
* Align the secondary throttle shaft end

A
with the groove

B
of
STP sensor.
* Apply SUZUKI SUPER GREASE “A” to the secondary throttle
shaft end

A
if necessary.
, 99000-25030: SUZUKI SUPER GREASE “A” (USA)
99000-25010: SUZUKI SUPER GREASE “A” (Others)
" 09930-11950: Torx wrench
*
STP sensor mounting screw: 3.5 N·m (0.35 kgf-m, 2.45 lb-ft)
NOTE:
If the STP sensor adjustment is necessary, refer to page 111 for
STP sensor setting procedure.
• With the throttle valve fully closed, install the TP sensor

2
and tighten the TP sensor mounting screw to the specified
torque.
NOTE:
* Align the throttle shaft end

C
with the groove

D
of TP sensor.
* Apply SUZUKI SUPER GREASE “A” to the throttle shaft end

C
if necessary.
TP sensor setting procedure. (
$
Page 118)
, 99000-25030: SUZUKI SUPER GREASE “A” (USA)
99000-25010: SUZUKI SUPER GREASE “A” (Others)
" 09930-11950: Torx wrench
*
TP sensor mounting screw: 3.5 N·m (0.35 kgf-m, 2.45 lb-ft)
Replace the O-rings with the new ones.
TPS and STPS resemble each other very closely in
external appearance.
Make sure to check the color of coupler before install-
ing.
STP sensor: Green color coupler
TP sensor: Black color coupler
SAMPLE