Suzuki VL800 - Periodic Maintenance Chart

VL800K5 (’05-MODEL) 17
PERIODIC MAINTENANCE CHART
NOTE:
I=Inspect and clean, adjust, replace or lubricate as necessary;
R=Replace; T=Tighten
ENGINE IDLE SPEED
NOTE:
Warm up the engine before adjusting the engine idle speed.
• Start the engine, turn the throttle stop screw

1 and set the
engine idle speed as follows.
• Connect the multit tester to the high-tension cord.
! Engine idle speed: 1 100 ± 100 r/min
" 09900-26006: Engine tacho tester set
Interval miles 600 4 000 7 500 11 000 14 500
km 1 000 6 000 12 000 18 000 24 000
Item months 2 12 24 36 48
Air cleaner element ---- I I R I
Spark plug ---- I R I R
Valve clearance I ---- I ---- I
Engine oil RRRRR
Engine oil filter R ---- ---- R ----
Fuel line
---- I I I I
Replace fuel hose every 4 years.
Idle speed I I I I I
*Throttle valve synchronization
I
(E-33 only)
---- I ---- I
Evaporative emission control system
(E-33 only)
---- ---- I ---- I
Replace vapor hose every 4 years.
PAIR (air supply) system ---- ---- I ---- I
Throttle cable play I I I I I
Clutch cable play ---- I I I I
Radiator hose ---- I I I I
Engine coolant Replace every 2 years.
Final gear oil R ---- I ---- I
Brake IIIII
Brake hose
---- I I I I
Replace every 4 years.
Brake fluid
---- I I I I
Replace every 2 years.
Tire ---- I I I I
St eeri ng I ---- I ---- I
Front fork ---- ---- I ---- I
Rear suspension ---- ---- I ---- I
Exhaust pipe bolts and muffler bolt and nut T ---- T ---- T
Chassis bolt and nut TTTTT
Inspect initially at 1 000 km (600 miles, 2 months) and
every 6 000 km (4 000 miles, 12 months).
SAMPLE