Suzuki VL800 - Riding Techniques and Preparation

VL800K5 (’05-MODEL) 7
SERVICE DATA
VALVE + GUIDE
Unit: mm (in)
ITEM STANDARD LIMIT
Valve diam.
IN.
30
(1.18)
----
EX.
26
(1.02)
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Valve clearance (when cold)
IN.
0.08 – 0.13
(0.003 – 0.005)
----
EX.
0.17 – 0.22
(0.007 – 0.009)
----
Valve guide to valve stem
clearance
IN.
0.010 – 0.037
(0.0004 – 0.0015)
----
EX.
0.030 – 0.057
(0.0012 – 0.0022)
----
Valve guide I.D.
IN. & EX.
5.500 – 5.512
(0.2165 – 0.2170)
----
Valve stem O.D.
IN.
5.475 – 5.490
(0.2156 – 0.2161)
----
EX.
5.455 – 5.470
(0.2148 – 0.2154)
----
Valve stem deflection
IN. & EX. ----
0.35
(0.014)
Valve stem runout
IN. & EX. ----
0.05
(0.002)
Valve head thickness
IN. & EX. ----
0.5
(0.02)
Valve stem end length
IN. & EX. ----
3.1
(0.12)
Valve seat width
IN. & EX.
0.9 – 1.1
(0.035 – 0.043)
----
Valve head radial runout
IN. & EX. ----
0.03
(0.001)
Valve spring free length
INNER ----
38.3
(1.51)
OUT ER ----
40.1
(1.58)
Valve spring tension
INNER
64 – 73 N (6.51 – 7.49 kgf)
(14.35 – 16.51 lbs)
at length 32.5 mm (1.28 in)
----
OUTER
119 – 136 N (12.09 – 13.91 kgf)
(26.65 – 30.67 lbs)
at length 36.0 mm (1.42 in)
----
SAMPLE