36 VL800K5 (’05-MODEL)
NOTE:
The above form is a standard sample. The form should be modified according to condition and characteris-
tics of each market.
VISUAL INSPECTION
• Prior to diagnosis using the mode select switch or SDS, perform the following visual inspections. The rea-
son for visual inspection is that mechanical failures (such as oil leakage) cannot be displayed on the
screen with the use of mode select switch or SDS.
* Engine oil level and leakage. ($VL800K1 2-8)
* Engine coolant level and leakage. ($VL800K1 2-13)
* Fuel level and leakage. ($VL800K1 2-10)
* Clogged air cleaner element. ($VL800K1 2-4)
* Battery condition. ($VL800K1 8-31)
* Throttle cable play. ($VL800K1 2-11)
* Vacuum hoses looseness, bend and disconnection.
* Broken fuse.
* Each warning light operation. ($VL800K1 8-21)
* Exhaust gas leakage and noise. ($VL800K1 2-19)
* Each coupler disconnection.
* Clogged radiator core. ($VL800K1 6-5)
MOTORCYCLE/ENVIRONMENTAL CONDITION WHEN PROBLEM OCCURS
Environmental condition
Weather
Temperature
Frequency
Fair Cloudy Rain Snow Always Other
Hot Warm Cool Cold ( °F/ °C) Always
Always Sometimes ( times/ day, month) Only once
Under certain condition
Road
Urban Suburb Highway Mountainous ( Uphill Downhill)
Tarmacadam Gravel Other
Motorcycle condition
Engine condition
Cold Warming up phase Warmed up Always Other at starting
Immediately after start Racing without load Engine speed ( r/min)
Motorcycle con-
dition
During driving: Constant speed Accelerating Decelerating
Right hand corner Left hand corner At stop
Motorcycle speed when problem occurs ( km/h, Mile/h)
Other
SAMPLE
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