CONTENTS
VL800K5 (’05-MODEL)
This manual described the service specifications, service data, FI system and servicing proce-
durers which differ from those of the VL800K4 (’04-MODEL).
NOTE:
* Any differences between the VL800K4 (’04-MODEL) and VL800K5 (’05-MODEL) in specifica-
tions and service data are cleary indicated with an asterisk (*) mark.
* Please refer to the service manual for details which are not given in this manual.
VL800K5 (’05-MODEL) 1
COUNTRY AND AREA CODES
The following codes stand for the applicable country (-ies) and area (-s).
COPYRIGHT SUZUKI MOTOR CORPORATION 2004
CODE COUNTRY or AREA EFFECTIVE FRAME NO.
000
E-02
E-19
E-24
E-03
E-28
E-33
Japan
U.K.
EU
Australia
U.S.A. (Except for california)
Canada
California (U.S.A.)
---------------
JS1BM111200101117-
JS1BM111100112285-
JS1BM121300100613-
JS1VS55A 52100001-
JS1VS55A 52100001-
JS1VS55A 52100001-
SPECIFICATIONS .....................................................................................12- 2
ABBREVIATIONS USED IN THIS MANUAL ............................................12- 3
SAE-TO-FORMER SUZUKI TERM ...........................................................12- 5
SERVICE DATA.........................................................................................12- 7
PERIODIC MAINTENANCE CHART .........................................................12- 17
PRECAUTIONS IN SERVICING................................................................12- 18
FI SYSTEM TECHNICAL FEATURES ......................................................12- 25
SELF-DIAGNOSIS FUNCTION .................................................................12- 30
FAIL-SAFE FUNCTION .............................................................................12- 34
FI SYSTEM TROUBLESHOOTING...........................................................12- 35
ECM TERMINAL ........................................................................................12- 42
SENSORS ..................................................................................................12- 90
FUEL DELIVERY SYSTEM .......................................................................12- 92
FUEL SYSTEM ..........................................................................................12- 93
THROTTLE BODY.....................................................................................12-102
EMISSION CONTROL SYSTEMS.............................................................12-119
PAIR (AIR SUPPLY) SYSTEM AND EMISSION CONTROL SYSTEM
INSPECTION .............................................................................................12-122
EVAPORATIVE EMISSION CONTROL SYSTEM INSPECTION
(Only for E-33)...........................................................................................12-124
TIGHTENING TORQUE .............................................................................12-125
WIRING HARNESS, CABLE AND HOSE ROUTING................................12-126
PAIR (AIR SUPPLY) SYSTEM DIAGRAM................................................12-134
PAIR (AIR SUPPLY) SYSTEM HOSE ROUTING .....................................12-135
EVAP CANISTER HOSE ROUTING (Only for E-33)................................12-136
SPECIAL TOOLS ......................................................................................12-137
WIRING DIAGRAM
SAMPLE
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