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Suzuki VL800 - Cleaning and Corrosion Prevention

Suzuki VL800
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116 VL800K5 (’05-MODEL)
Step 3
Turn in two idle air screws to the complete close position.
Check for difference of vacuum between front cylinder and
rear cylinder.
Equalize these two by gradually turning back the air screw on
the higher vacuum side until the vacuum comes down to the
lower.
NOTE:
* During balancing the throttle valves, always set the engine
rpm at 1 100 rpm, using throttle stop screw.
* After balancing the two valves, set the idle rpm to 1 100 rpm
by the throttle stop screw.
Step 4
Check for the synchronization adjustment. If the adjustment is
not yet correct, remove each idle air screw and clean them
with a spray-type carburetor cleaner and blow dry with a com-
pressed air.
Also, clean the idle air screw passageways.
NOTE:
* Slowly turn the idle air screw in clockwise and count the num-
ber of turns until the screw is lightly seated.
* Make a note of how many turns were made so the screw can
be reset correctly after cleaning.
* If the above procedures cannot still synchronize the valves,
proceed to the Step 3.
USE OF VACUUM BALANCER GAUGE
Calibrating each vacuum gauge
Stop the warmed-up engine.
Disconnect the vacuum hose
1 from the No.1 (Rear cylinder)
throttle body.
Connect one of the vacuum balancer gauge hose to the vac-
uum nipple on the No.1 throttle body with the special tools.
" 13685-02FA0: Three way joint
13681-39F00-225: Hose
*1: To vacuum nipple.
*2: To vacuum hose.
*3: To vacuum balancer gauge hose.
*2
*3
*1
SAMPLE

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