Thermal Dynamics A80 CUTMASTER User Manual

TABLE OF CONTENTS
4T.03 Machine and Hand Torch Parts Selection ..................................................................4T-2
4T.04 Cut Quality ..................................................................................................................4T-3
4T.05 General Cutting Information .......................................................................................4T-4
4T.06 Hand Torch Operation ................................................................................................4T-5
4T.07 Gouging 4T-8
4T.08 Recommended Cutting Speeds for Machine and Automated Torches With Exposed Tip 4T-10
4T.09 Recommended Cutting Speeds for Machine and Automated Torches With Shielded Tip 4T-32
PATENT INFORMATION ...............................................................................................................4T-51
SECTION 5 SYSTEM:
SERVICE ................................................................................................................................... 5-1
5.01 General Maintenance ...................................................................................................5-1
5.02 Maintenance Schedule .................................................................................................5-2
5.03 Common Faults ............................................................................................................5-2
5.04 Fault Indicator ............................................................................................................... 5-3
5.05 Basic Troubleshooting Guide .......................................................................................5-4
SECTION 5 TORCH:
SERVICE .................................................................................................................................5T-1
5T.01 General Maintenance .................................................................................................5T-1
5T.02 Inspection and Replacement of Consumable Torch Parts .........................................5T-2
SECTION 6:
PARTS LISTS ............................................................................................................................6-1
6.01 Introduction ................................................................................................................... 6-1
6.02 Ordering Information .....................................................................................................6-1
6.03 Power Supply Replacement .........................................................................................6-1
6.04 Replacement Power Supply Parts ................................................................................ 6-2
6.05 Options and Accessories .............................................................................................. 6-2
6.06 Torch Replacement Parts SL100SV Torch (with Solenoid on Mounting Tube) ............6-4
6.07 Torch Consumable Parts (SL100 SV) ..........................................................................6-6
6.08 Replacement Parts for Hand Torch .............................................................................6-7
APPENDIX 1: SEQUENCE OF OPERATION
(BLOCK DIAGRAM) ................................................................................................................. A-1
APPENDIX 2: DATA TAG INFORMATION ...................................................................................... A-2
APPENDIX 3: TORCH PIN - OUT DIAGRAMS
............................................................................... A-3
APPENDIX 4: TORCH CONNECTION DIAGRAMS
........................................................................ A-4
APPENDIX 5: SYSTEM SCHEMATIC, 208/460V UNITS ................................................................ A-6
APPENDIX 6: SYSTEM SCHEMATIC, 400V/600V UNITS ............................................................. A-8
APPENDIX 7: RAW ARC VOLTAGE .............................................................................................. A-10
APPENDIX 8: PUBLICATION HISTORY
...................................................................................... A-12

Thermal Dynamics A80 CUTMASTER Specifications

General

Brand	Thermal Dynamics
Model	A80 CUTMASTER
Category	Welding System
Language	English