Thermal Dynamics CUTMASTER A120 - Page 14

Thermal Dynamics CUTMASTER A120

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CUTMASTER A120

GENERAL INFORMATION 1-8 Manual 0-4989

This Page Intentionally Blank

Table of Contents

Table of Contents5
Section 1: General Information7
- Notes, Cautions and Warnings7
- Important Safety Precautions7
- Publications8
- Note, Attention Et Avertissement9
- Precautions de Securite Importantes9
- Documents de Reference11
- Declaration of Conformity12
- Statement of Warranty13
Section 2 System: Introduction15
- How to Use this Manual15
- Equipment Identification15
- Receipt of Equipment15
- Power Supply Specifications16
- Input Wiring Specifications17
- Power Supply Features18
Section 2 Torch: Introduction19
- 01 Scope of Manual19
- 02 General Description19
- 03 Specifications19
- 04 Options and Accessories20
- 05 Introduction to Plasma20
Section 3 System: Installation23
- Unpacking23
- Lifting Options23
- Power Supply Location and Mounting23
- Opening the Contactor Cover23
- Primary Input Power Connections24
- Gas Connections26
Section 3 Torch: Installation29
- 01 Torch Connections29
- 02 CNC Connection29
Section 4 System: Operation31
- Front Panel Controls / Features31
- Preparations for Operation32
Section 4 Torch: Operation35
- 01 Machine and Automated Torch Operation35
- 02 Automation Torch Parts Selection36
- 03 Machine and Hand Torch Parts Selection36
- 04 Cut Quality37
- 05 General Cutting Information38
- 06 Hand Torch Operation39
- 07 Gouging42
- 08 Recommended Cutting Speeds for Machine and Automated Torches with Exposed Tip44
- 09 Recommended Cutting Speeds for Machine and Automated Torches with Shielded Tip70
Patent Information92
Section 5 System: Service95
- General Maintenance95
- Maintenance Schedule96
- Common Faults96
- Fault Indicator97
- Basic Troubleshooting Guide98
- Power Supply Basic Parts Replacement100
Section 5 Torch: Service103
- 01 General Maintenance103
- 02 Inspection and Replacement of Consumable Torch Parts104
Section 6: Parts Lists105
- Introduction105
- Ordering Information105
- Power Supply Replacement105
- Replacement Power Supply Parts106
- Options and Accessories106
- Torch Replacement Parts SL100SV Torch (with Solenoid on Mounting Tube)108
- Torch Consumable Parts (SL100)110
- Replacement Parts for Hand Torch111
Appendix 1: Sequence of Operation (Block Diagram113
Appendix 2: Data Tag Information114
Appendix 3: Torch Pin - out Diagrams115
Appendix 4: Torch Connection Diagrams116
Appendix 5: System Schematic, 208/460V Units118
Appendix 6: System Schematic, 400/600V Units120
Appendix 7: Raw Arc Voltage122
Appendix 8: Publication History126

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